Basic Experimental and Simulation-Supported Analysis of Surface Structuring for Short- and Long-Stroke Honing

用于建立第一个过程模型，该模型允许对路径控制过程的生产表面结构进行建模。为此，对珩磨工具和工件表面的三维表面进行了取样。通过计算交点高度，根据预定的切割深度模拟材料的去除。在第二个项目阶段，旨在扩展当前的工艺模型，以模拟由力控珩磨工艺产生的工件表面。为了实现这一目标，必须进行详细的实验，处理磨料的压痕深度，短行程珩磨中工具行为的影响以及珩磨石的组成，以获得有关有效材料去除过程和机制的信息。这些信息将被转移到前面描述的力控制过程模型中，以大大扩展其可靠性和准确性。为了有效地分析加工过程，采用了特殊的实验装置来减小工件与刀具之间的接触面积。这降低了材料去除的复杂性，并允许对工具和工件之间的相互作用进行更详细的研究。

used to set up a first process model that allows the modelling of the produced surface structures for path-controlled processes. For this purpose, sampled 3D surfaces of the honing tool and the workpiece surface were applied. By calculating the intersection height, the material removal was simulated depending on a predetermined depth of cut. Within the second project phase, it is intended to extend the current process model in order to simulate the workpiece surface generated by force-controlled honing processes. To accomplish this, detailed experiments have to be conducted dealing with the depth of indentation of the abrasives, the influence of the tool behavior in short-stroke honing and the composition of honing stones to achieve information about the effective material removal processes and mechanisms. This information will be transferred into the previously described force-controlled process model to considerably extend its reliability and accuracy. For the efficient analysis of the process, a special experimental setup is used to reduce the contact area between workpiece and tool. This decreases the complexity of the material removal and allows a more detailed investigation of the interactions between tool and workpiece.