GOALI: Additive Manufacturing of Wear Resistant Metal-Composites for Biomedical Devices

GOALI：生物医学设备用耐磨金属复合材料的增材制造

• 批准号: 1538851
• 负责人: Amit Bandyopadhyay
• 金额: $ 30万
• 依托单位: Washington State University
• 依托单位国家: 美国
• 项目类别: Standard Grant
• 财政年份: 2015
• 资助国家: 美国
• 起止时间: 2015-08-01 至 2019-12-31
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1538851&HistoricalAwards=false
• 关键词: GOALI; Additive; Manufacturing; Wear; Resistant

Metallic biomaterials are typically the choice for wear resistant parts in most biomedical devices towards load-bearing implants. However, concerns are growing related to metal ions in the body that can cause metallosis, and severe tissue and bone damage in some patients. Metallic devices offer greater motion, higher stability and higher than 99 percent reduction in wear debris compared to polymer components; however, use of these metallic implants dropped significantly in recent years primarily due to metal ion release concerns. This Grant Opportunity for Academic Liaison with Industry (GOALI) award supports fundamental research to gain understanding on metal-ceramic composites that can reduce the release of metal ions in human bodies due to in situ formation of self-lubricating films at the contact surface. Results from this research can offer future direction to solve long-standing metal ion release problems in load-bearing implants such as total hip arthroplasty and total knee arthroplasty, which can increase life of implants' for patients of all ages. In load-bearing implants, when two metal surfaces come in contact, there is wear induced damage that releases metal ions inside human bodies. The goal of this project is to minimize release of metal ions from metallic implants inside human bodies using self-lubricating ceramic based tribofilms. These films are formed in situ at the contact surfaces of metal-ceramic composites, and are similar to cartilage between the two hard articulating surfaces in load-bearing implants. The project will generate fundamental knowledge related to processing of metal-ceramic composites capable of forming self-lubricating films during articulation via laser based additive manufacturing. The research objective is to understand the influence of different amounts of calcium phosphates addition to titanium on mechanical and biological properties of titanium-calcium phosphate composites. To achieve this objective, first, titanium-calcium phosphate metal-ceramic composites will be processed using laser engineered net shaping with varying amounts of calcium phosphates, from 1 to 10 weight percent of titanium. Second, mechanical properties (such as tensile and compression strengths, and elastic moduli) of titanium-calcium phosphate composites will be measured under uniaxial loading using servo-hydraulic testing set-up. Third, wear resistance of these composites will be evaluated using flat-on-flat fully automated wear testing set-up. Finally, in vitro biological properties of these composites will be evaluated using human osteoblast cells at day 3, day 7 and day 11 in culture media.

金属生物材料通常是大多数生物医学器械中耐磨部件的选择，用于承重植入物。然而，人们越来越担心体内的金属离子会导致金属沉着病，并在一些患者中造成严重的组织和骨损伤。与聚合物部件相比，金属器械可提供更大的活动度、更高的稳定性和超过99%的磨损碎屑减少;然而，近年来这些金属植入物的使用显著下降，主要是由于金属离子释放问题。该奖项支持基础研究，以了解金属陶瓷复合材料，该复合材料可以减少人体中金属离子的释放，因为在接触表面原位形成自润滑膜。这项研究的结果可以为解决全髋关节置换术和全膝关节置换术等承重植入物中长期存在的金属离子释放问题提供未来的方向，这可以增加所有年龄段患者的植入物寿命。 在承重植入物中，当两个金属表面接触时，会产生磨损引起的损伤，从而在人体内释放金属离子。该项目的目标是使用自润滑陶瓷摩擦膜最大限度地减少金属离子从人体内的金属植入物中释放。这些膜在金属陶瓷复合材料的接触表面原位形成，并且类似于承重植入物中两个硬关节面之间的软骨。该项目将产生与金属陶瓷复合材料加工相关的基础知识，该复合材料能够通过基于激光的增材制造在关节连接过程中形成自润滑膜。研究目的是了解钛中加入不同量的磷酸钙对钛-磷酸钙复合材料力学性能和生物学性能的影响。为了实现这一目标，首先，钛-磷酸钙金属-陶瓷复合材料将使用激光工程净成形与不同量的磷酸钙，从1到10重量百分比的钛。其次，钛-磷酸钙复合材料的机械性能（如拉伸和压缩强度，和弹性模量）将在单轴载荷下使用伺服液压测试装置进行测量。第三，这些复合材料的耐磨性将使用平对平全自动磨损测试装置进行评估。最后，将在第3天、第7天和第11天使用人成骨细胞在培养基中评价这些复合材料的体外生物学性质。