EAGER: Spherical Porous Reactive Aggregates from Coal Bottom Ash

EAGER：来自煤底灰的球形多孔反应性骨料

• 批准号: 1550723
• 负责人: Sabrina Spatari
• 金额: $ 15万
• 依托单位: Drexel University
• 依托单位国家: 美国
• 项目类别: Standard Grant
• 财政年份: 2015
• 资助国家: 美国
• 起止时间: 2015-09-01 至 2019-08-31
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1550723&HistoricalAwards=false
• 关键词: EAGER; Spherical; Porous; Reactive; Aggregates

This Early-concept Grant for Exploratory Research (EAGER) project pursues research to understand the fundamental physical and chemical mechanisms for producing spherical porous reactive aggregates (SPoRA) for concrete materials using worthless coal bottom ash. Coal power plants around the country generate large volumes of bottom ash with no engineering value and a high environmental cost to the society. This project aims to convert this waste material into value-added reactive aggregates that will improve the cracking resistance of concrete by strengthening the bonding between aggregates and hardened cement. The research will estimate the savings in energy, greenhouse gas emissions, and landfilled waste when using coal bottom ash for construction materials. The project will nurture undergraduate students by incorporating co-op training into this research. Freshman and senior design projects will germinate from this project. Undergraduate students working on this project will serve as mentors for the high school students who are participating in the STEM scholar program of the institution. Residual carbon coal bottom ash is converted to concrete aggregate materials through a sintering process by timing the initiation of volume expansion within the melt trajectory. In parallel to applying thermodynamic and kinetic modeling and experimental synthesizing of SPoRA, will be the benchmarking of its life cycle environmental impacts against conventional lightweight aggregates. The hypothesis is that partially melting the oxide compounds and subsequently combusting the residual carbon will create a porous material encapsulated by a glassy layer that exhibits pozzolanic reactivity. The highly pozzolanic reactive amorphous surface alters the microstructure of the interfacial transition zone, enhancing the cracking resistance of concrete. The dominantly crystalline core of the aggregates provides the strength. The knowledge acquired from creating lightweight aggregates by controlling the amorphous phase as a functional design requirement is transferable to other sintered lightweight aggregates.

这个探索性研究（EAGER）项目的早期概念赠款旨在研究了解使用无价值的煤底灰生产混凝土材料的球形多孔反应性骨料（SPoRA）的基本物理和化学机制。全国各地的燃煤发电厂产生大量的底灰，没有工程价值，给社会带来很高的环境成本。该项目旨在将这种废料转化为增值活性骨料，通过加强骨料与硬化水泥之间的粘结来提高混凝土的抗裂性。该研究将估计使用煤底灰作为建筑材料时节省的能源，温室气体排放和填埋废物。该项目将通过将合作培训纳入这项研究来培养本科生。大一和大四的设计项目将从这个项目发芽。从事该项目的本科生将担任参加该机构STEM奖学金计划的高中生的导师。残余的碳煤底灰转化为混凝土骨料材料通过烧结过程中的时间内的熔体轨迹体积膨胀的开始。在应用热力学和动力学建模和实验合成SPoRA的同时，将对传统的轻质骨料进行生命周期环境影响的基准测试。假设是部分熔化氧化物化合物并随后燃烧残余碳将产生由表现出火山灰反应性的玻璃质层封装的多孔材料。高火山灰活性的非晶表面改变了界面过渡区的微观结构，提高了混凝土的抗裂性。聚集体的主要结晶核提供强度。通过控制非晶相作为功能设计要求来创建轻质骨料所获得的知识可以转移到其他烧结轻质骨料。