Increase of process reliability of ultra-precision cutting through direct temperature measurement in cutting parts form single crystal diamond by use of Boron-doping

通过硼掺杂对单晶金刚石切削部件进行直接温度测量，提高超精密切削的工艺可靠性

• 批准号: 317330168
• 负责人: Professor Dr.-Ing. Eckart Uhlmann
• 金额: --
• 依托单位: Fachgebiet Werkzeugmaschinen und Fertigungstechnik
• 依托单位国家: 德国
• 项目类别: Research Grants
• 财政年份: 2016
• 资助国家: 德国
• 起止时间: 2015-12-31 至 2023-12-31
• 项目状态: 已结题
• 来源: https://gepris.dfg.de/gepris/projekt/317330168?language=en
• 关键词: Increase; process; reliability; ultra; precision

Ultraprecision machining is an established process for manufacturing of optical components for automotive, medical or aerospace applications. The use of single crystalline diamond tools (SCD) with cutting edge radius rβ ≤ 50 nm realise optical and functional surfaces such as mirrors, gratings or lenses. Despite the high mechanical hardness of diamond, there are wear phenomena during the cutting process. To characterize und interpret the wear processes of the diamond in the cutting zone, cutting temperatures need to be analysed. Currently, the temperature on a diamond tool is not fully investigated. The lack of suitable temperature measurement methods regarding resolution and response time are the reason for this new approach. The aim of the project is to measure the temperature in the cutting zone of the diamond. This is done by the use of the electrosensory features of the ion beam boron-doped diamond tool which enables a direct measurement in the cutting zone of the diamond tool without delay time. The results from the first working periode indicates that the basic operability from ion implanted diamond tools to measure the temperature is possible. Yet, there is no possibility to measure the temperature in the cutting zone since the distribution of the Boron is too inhomogeneous. Therefore, the aim of the second working periode is to use a more accurate method to introduce structures with a defined shape into the diamond. The advantages from this method are a higher sensitivity of the temperature measurement in the cutting zone, avoidance of strong bursts of the diamond and a better grindability. The work programm includes an investigation of the features and characteristics of the boron-doped structures and of a possible workwindow for the ultra precision cutting process. A complete measurement setup has to be designed and developed to determine the temperature in the cutting zone. Building on this, experimental investigations are conducted which examine the temperature in the cutting zone. Simultaneously, FEM-simulations are carried out to verify the results.

超精密加工是制造用于汽车，医疗或航空航天应用的光学元件的既定工艺。使用单晶金刚石工具（SCD），切削刃半径rβ≤50 nm，实现光学和功能表面，如镜子，光栅或透镜。尽管金刚石具有很高的机械硬度，但在切削过程中存在磨损现象。为了描述和解释金刚石在切削区的磨损过程，需要分析切削温度。目前，金刚石工具的温度还没有得到充分的研究。在分辨率和响应时间方面缺乏合适的温度测量方法是采用这种新方法的原因。该项目的目的是测量钻石切割区的温度。这是通过使用离子束硼掺杂金刚石工具的电感觉特性来完成的，它可以在金刚石工具的切割区域直接测量，而无需延迟时间。第一个工作周期的结果表明，离子注入金刚石工具测量温度的基本操作性是可能的。然而，由于硼的分布太不均匀，无法测量切削区温度。因此，第二个工作周期的目标是使用更精确的方法将具有确定形状的结构引入钻石。该方法的优点是在切割区测量温度的灵敏度更高，避免了金刚石的强烈爆发，并且具有更好的可磨削性。工作方案包括对掺硼结构的特征和特性的研究，以及对超精密切削工艺的可能工作窗口的研究。必须设计和开发一个完整的测量装置来确定切割区域的温度。在此基础上，对切削区温度进行了实验研究。同时，进行了有限元仿真验证。