Global Complementary Production System for Car Industries -Field Research in the ASEAN Region-

日本汽车制造商利用东盟国家之间签订的BBC计划、AICO计划、CEPT计划和AFTA计划等各种区域经济一体化，开发了国际合作全球互补生产系统（ICGCPS）。ICGCPS是一个全球生产系统，在几个国家设有几个生产基地。每个生产基地只生产一种特定的零部件，满足所有参与国的总需求，并供应给其他生产基地。本研究旨在通过实地考察，并设计了一个ICGCPS的生产物流信息系统，以调查东盟4的实际全球互补生产系统，得到以下研究成果：(1)通过对日本汽车制造企业负责经理的访谈，对日本汽车制造企业实际的全球互补生产-物流系统进行了调查，掌握了日本汽车制造企业的生产-物流信息系统。(2)以数学规划问题的形式建立了ICGCPS的植物选址模型，并考虑了确定合适植物选址的方法。(3)提出了生产订货模型，明确了运输提前期对订货数量和库存数量变化的影响。(4)提出了含堆场的ICGCPS混合转运方法，明确了通过求解集装箱船路线问题获得所需运输船数的方法。(5)以数学规划问题的形式建立了一个生产、库存和运输模型，并提出了一种确定经济的生产-运输计划的方法，使库存和运输成本的总和最小。(6)出版了《国际合作的全球互补生产体系》（日文）一书，得到了科研成果出版援助基金的支持。少

Japanese automobile manufacturers have developed the international cooperative global complementary production system(ICGCPS) by utilizing the various regional economic integrations such as BBC scheme, AICO scheme, CEPT and AFTA contracted among the ASEAN countries. ICGCPS is a global production system with several production bases located in several countries. Each production base produces only a special kind of parts and component with the total demand required to all the participating countries, and supplies them to the other production bases. This research aimed to investigate the actual global complementary production system in ASEAN 4 by the field work and design of a production-logistics information system for the ICGCPS and got the following research results. (1)We investigated the actual global complementary production-logistics system of Japanese automobile manufacturers by interviewing the responsible managers and grasped the production-logistics information system for the I … More CGCPS5. (2)We formulated a plant location model for the ICGCPS in the form of a mathematical programming problem and considered the way for determining the appropriate plant location. (3)We proposed a production ordering model and clarified the effects of transportation lead time on the variation of ordering and inventory quantities. (4)We proposed a mixed-loading transshipment transportation method for the ICGCPS including depot and clarified the way for obtaining the number of transportation vessels required by solving the container ship routing problem. (5)We formulated a production, inventory and transportation model in the form of a mathematical programming problem and developed a way for determining an economic production-transportation schedule which minimizes the sum of inventory holding and transportation costs. (6)We have published a book entitled "International Cooperative Global Complementary Production System" (in Japanese) supported by the Grand-in-Aid for Publication of Scientific Research Result. Less