Developing a International Cooperative Production and Supply System

发展国际合作生产供应体系

• 批准号: 09680425
• 负责人: HIRAKI Shusaku
• 金额: $ 1.92万
• 依托单位: Hiroshima University
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (C)
• 财政年份: 1997
• 资助国家: 日本
• 起止时间: 1997 至 1999
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-09680425/
• 关键词: automobile repair parts; production ordering system; inventory control; logistics; supply chain management; Toyota production system; pull-type ordering system; global complementary production system; 多段システム

In automobile manufactures, many kinds of final products have to be produced in order to respond to customers' needs and these needs frequently bring out new models. More than ten thousand parts and materials are required to assemble one unit of a final product and each product is usually used for about ten years. Hundreds of thousands of repair parts are required to assure the maintenance of products after they are sold all over the world. Hence, it is very important to develop an efficient production and supply system for automobile repair parts which satisfies users' needs with low inventory level. This research aims to develop a international cooperative production and supply system for automobile repair parts and gets the following research results.(1) We analyzed the characteristics of time series demand structure of automobile repair parts and proposed a way for classifying them into three categories under the consideration of not only the demand for them but. also the frequency … More of order.(2) We formulated a production ordering system in the form of a mathematical model based on the concept of the pull-type ordering system and analyzed the effects of transportation lead time on the variation of production and transportation ordering quantities and inventory quantity for the purpose of designing of an economic buffer stock level at each stock point.(3) We proposed a way for managing supply chain process of automobile repair parts based on the concept of the Toyota production system which is realized by managing the repair parts with actual performance data.(4) We proposed some typical production and transportation models in the international cooperative global complementary Production system (ICGCPS) and clarified the characteristics of them with respect to the sets of path and transportation. We made a comparative analysis of transportation models with respect to the average loading rate.(5) We formulate a new production and transportation ordering model based on the concept of pull type ordering system under considering transshipment and mixed loading and analyze the variations of ordering, withdrawal and inventory quantities of the ordering model. Less

在汽车制造中，为了满足客户的需求，必须生产多种最终产品，而这些需求经常会推出新车型。组装一件最终产品需要一万多个零件和材料，每个产品通常使用十年左右。产品销往世界各地后，需要数十万个维修配件来保证产品的维护。因此，建立高效的汽车维修配件生产供应体系，以低库存水平满足用户需求就显得非常重要。本研究旨在建立汽车维修零部件国际合作生产供应体系，并取得以下研究成果：(1)分析了汽车维修零部件时间序列需求结构的特点，提出了一种不仅考虑汽车维修零部件需求的汽车维修零部件分为三类的方法。 (2)基于拉式订购系统的概念，以数学模型的形式建立了生产订购系统，分析了运输提前期对生产和运输订购数量和库存数量变化的影响，以设计每个库存点的经济缓冲库存水平。(3)提出了一种基于拉式订购系统概念的汽车维修配件供应链流程管理方法。 丰田生产系统是通过以实际性能数据管理维修零件来实现的。(4)提出了国际合作的全球互补生产系统(ICGCPS)中的一些典型的生产和运输模型，并阐明了它们在路径和运输方面的特点。对运输模型的平均装载率进行了比较分析。(5)在考虑转运和混合装载的情况下，基于拉式订购系统的概念，制定了新的生产运输订购模型，并分析了订购模型的订购、提货和库存数量的变化。较少的

项目成果

平木秀作: "Designing of a Global Production and Supply Ststem for the Autmobile Repair Parts"Proceedings of 1998 Pacific Conference on Manufacturing. 7-12 (1998)

Shusaku Hiraki：“设计汽车维修零件的全球生产和供应系统”1998 年太平洋制造业会议论文集 7-12 (1998)。

Hiraki, S., Ichimura, T., Katayama, H. and Ishii, K.: "Designing of a Pull Type Ordering System in the ICGCPS under Considering Transshipment and Mixed-Loading"Proc. of the 2nd Asia-Pacific Conf. on Industrial Engineering and Management Systems. 369-372 (

Hiraki, S.、Ichimura, T.、Katayama, H. 和 Ishii, K.：“考虑转运和混合装载的 ICGCPS 中拉式订购系统的设计”Proc。

Hiraki, S., Ishii. K. and Katayama, H.: "Designing of a Global Production and Supply System for the Automobile Repair Parts."Proc. of the Pacific Conf. on Manufacturing. 7-12 (1998)

平木，S.，石井。

Hiraki, S.: "A New Approach to Managing Supply Chain Process of Automobile Repair Parts"Proc. of the Int. Symposium on Manufacturing Strategy. 93-98 (1998)

Hiraki, S.：“管理汽车维修配件供应链流程的新方法”Proc。

平木秀作: "Production-distribution Planning for the International Co-operative Global Complementary Production Systems" Proceedings of the 4th China/Japan International Symposium on Industrial Management. 245-250 (1998)

Shusaku Hiraki：“国际合作全球互补生产系统的生产分配规划”第四届中日国际工业管理研讨会论文集245-250（1998）。