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Non-Destructive Inspection Services for Digitally Enhanced Zero Waste Manufacturing (ZDZW)

数字化增强型零废物制造 (ZDZW) 无损检测服务

基本信息

批准号：
10061126
负责人：
金额：
$ 19.81万
依托单位：
FITFACTORY INNOVATIONS LTD
依托单位国家：
英国
项目类别：
EU-Funded
财政年份：
2022
资助国家：
英国
起止时间：
2022 至无数据
项目状态：
未结题

来源：
https://gtr.ukri.org/projects?ref=10061126
关键词：
Non Destructive Inspection Services Digitally

项目摘要

ZDZW excels in offering a catalogue of IoT based non-destructive inspection technologies, providing an accurate inlineevaluation of key product parameters that have an effect in quality requirements within different technical areas, such as:Part Integrity, Visual Requirements and Thermal Process efficiency. The ZDZW Inspection Solutions follow the conceptof Inspection as a service, guaranteeing its cost effectiveness and improved return of investment, offering different typesof subscription and pay-per-use models depending on the offered functionalities. To pursue the main goal of reducingdefects and the waste generated in manufacturing processes, ZDZW addresses defects and waste reduction in three keyareas that cover the entire manufacturing process and product lifecycle: (i) Monitoring and control improvement forprocess quality assurance, where first-time-right manufacturing rate can be increased, including improved durabilityproperties and reduced waste generation; (ii) digitally enhanced Rework & Repair procedures for necessary part recoveryand scrap reduction; and (iii) Continuous Sustainability evaluation to ensure the efficient use of materials and componentsacross the full production line. ZDZW is strongly supported by collaboration with relevant EU initiatives such asZDMP and i4Q, providing components and services that enhance key ICT aspects such as interoperability, interlinking,security, data reliability and digital platforms. ZDZW will demonstrate its ZD and ZW approach in 6 Pilots involvingproduction processes with an important waste reduction potential, such as injection moulding, thermoforming, weldingand coating, induction hardening, lithography and packaging, involving key industrial sectors as automotive, homeappliances, renewable energy, e-health, and food and beverages.

ZDZW擅长提供基于物联网的无损检测技术目录，对影响不同技术领域质量要求的关键产品参数进行准确的在线评估，例如：零件完整性，视觉要求和热处理效率。ZDZW检测解决方案遵循“检测即服务”的概念，保证其成本效益和提高的投资回报，根据提供的功能提供不同类型的订阅和按使用付费模式。为了实现减少制造过程中产生的缺陷和废物的主要目标，ZDZW在三个关键领域解决了缺陷和废物减少问题，涵盖了整个制造过程和产品生命周期：（i）监控和控制改进过程质量保证，可以提高一次成功的制造率，包括提高耐用性和减少废物的产生;（ii）以数码方式加强返工及维修程序，以回收所需零件及减少废料;及（iii）持续进行可持续发展评估，以确保整条生产线有效使用材料及组件。ZDZW与欧盟相关倡议（如Zerosion和i4 Q）合作，提供增强关键ICT方面的组件和服务，如互操作性，互连，安全性，数据可靠性和数字平台。ZDZW将在6个试点项目中展示其ZD和ZW方法，涉及具有重要减废潜力的生产工艺，如注塑成型，热成型，焊接和涂层，感应淬火，光刻和包装，涉及汽车，家用电器，可再生能源，电子健康以及食品和饮料等关键工业部门。