FOYSE Technology Sustainable Solution for Future Mesh Materials

FOYSE Technology 未来网格材料的可持续解决方案

• 批准号: 10075633
• 金额: $ 6.37万
• 依托单位: ZEPHLINEAR LTD
• 依托单位国家: 英国
• 项目类别: Grant for R&D
• 财政年份: 2023
• 资助国家: 英国
• 起止时间: 2023 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=10075633
• 关键词: FOYSE; Technology; Sustainable; Solution; Future

With more than 30 years experience within cross disciplinary design, Dr Reynolds combined her passion for next generation textiles and science to undertake a PhD in textile innovation. Dr Reynolds is the first Black British female inventor holding a patent for a novel textile technology, removing the limitation of three known methods of fabric construction.The aim of the project is to disrupt the mesh material sector of the textile market by using Dr Reynolds patented, award- winning technology. Mesh is a broad term for fabric characterized by open spaces between the yarns. By Technology, the mesh fabric segment of textile manufacture is divided into Woven and Knit despite its vast usage. Mesh fabric is widely used for many purposes and a variety of industries like recreation, Occupational Safety, Aeronautics, Automotive, Marine, Healthcare, Filtration and Substrates are a few outputs.By material type, the segment is trifurcated into polyester, Nylon, and Other. Polyester is one of the most commonly used. The driving properties of polyester are durability, lightweight, ease to clean, resistance to mildew, and tear resistance. Nylon is second dominating in the mesh fabric market. Nylon and polyester are made from petrochemicals, these synthetics are non-biodegradable as well, so they are inherently unsustainable on two counts. Nylon manufacture creates nitrous oxide, a greenhouse gas 310 times more potent than carbon dioxide causing much harm to the planet. This project will introduce a selection of economically viable sustainable textile alternatives to current synthetic mesh fabrics.FOYSE technology is the name given to the yarn based noninterlaced manufacturing process.The name FOYSE is derived from the acronym Fibre on Yarn Surface Entanglement. As a textile engineering innovation FOYSE deals with the application of scientific and engineering principles to the design and control aspects of fibre. FOYSE technology is a novel method of making which uses yarn to manufacture textiles without the interlacing (weaving) or interlooping (knitting) processes. Therefore the process can manufacture textiles at 50% of the weight of its competitors. The incorporation of surface fibre entanglement is the inventive step within yarn manufactured textiles that provides potential fabrics with a high air content and exceptional acoustic properties. Finally the fibre entanglement feature the layering process of construction provides an area for the seamless embedding of items such as sensors or non-hairy yarn and filament to create extra strong or reactive fabric surfaces. FOYSE provides a faster manufacturing process for sustainable solutions.

凭借30多年的跨学科设计经验，Reynolds博士将她对下一代纺织品和科学的热情结合起来，攻读纺织品创新博士学位。Reynolds博士是第一位拥有新型纺织技术专利的英国黑人女性发明家，该技术消除了三种已知织物构造方法的限制。该项目的目的是通过使用Reynolds博士获得专利的获奖技术来颠覆纺织品市场的网状材料领域。网眼是织物的一个广义术语，其特征在于纱线之间的开放空间。按技术划分，尽管用途广泛，但纺织品制造的网眼织物部分分为机织和针织。网眼织物被广泛用于许多用途，并且各种行业，如娱乐，职业安全，航空，汽车，海洋，医疗保健，过滤和基材是少数输出。按材料类型，细分为聚酯，尼龙和其他。聚酯是最常用的材料之一。聚酯的驱动性能是耐用性，重量轻，易于清洁，抗霉菌和抗撕裂性。尼龙是网眼织物市场的第二大主导产品。尼龙和聚酯是由石化产品制成的，这些合成材料也是不可生物降解的，因此它们在两个方面本质上是不可持续的。尼龙制造过程中产生的一氧化二氮，是一种比二氧化碳强310倍的温室气体，对地球造成了很大的危害。该项目将介绍一系列经济上可行的可持续纺织品替代目前的合成网眼织物。FOYSE技术是基于纱线的非交织制造工艺的名称。FOYSE的名称来源于首字母缩略词Fibre on Yarn Surface Entanglement。作为纺织工程创新，FOYSE致力于将科学和工程原理应用于纤维的设计和控制方面。FOYSE技术是一种新颖的制造方法，它使用纱线制造纺织品，无需交织（编织）或相互成圈（针织）过程。因此，该工艺可以以其竞争对手重量的50%制造纺织品。表面纤维缠结的结合是纱线制造的纺织品中的创造性步骤，其提供具有高空气含量和优异声学特性的潜在织物。最后，纤维缠结特征，结构的分层过程提供了一个区域，用于无缝嵌入传感器或无毛纱线和长丝等物品，以创建额外的强度或反应性织物表面。FOYSE为可持续解决方案提供更快的制造流程。