Shell HIP Shaping Process (SHIPSHAPE)

壳牌 HIP 成型工艺 (SHIPSHAPE)

• 批准号: 101786
• 金额: $ 38.41万
• 依托单位: APPLIED MATERIALS TECHNOLOGY LIMITED
• 依托单位国家: 英国
• 项目类别: Collaborative R&D
• 财政年份: 2014
• 资助国家: 英国
• 起止时间: 2014 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=101786
• 关键词: Shell; HIP; Shaping; Process; SHIPSHAPE

The SHIPSHAPE project unlocks the commercial potential of the Powder-HIP process. In Powder-HIP a sacrificial metal canister is filled with fine metallic powder which is then consolidated at high pressure and temperature, in a Hot Isostatic Pressure (HIP) vessel, to form a fully dense part. Powder-HIP provides an effective method of producing complex, high performance metal parts, with little or no material waste, making it particularly attractive for processing high value, scare materials (such as nickel superalloys, hardmetals, and Ti64 and Metal Matrix Composites), however the limitations of the current canister manufacturing methods severely restricts its use. In the SHIPSHAPE project a novel electroforming method will be developed to enable complex canisters to be produced quickly and cheaply. Basic proof-of-concept has already been demonstrated and the project will focus on extended the capability to a wider range of powder-HIP materials. In addition key issues such as cost, scalability and productionisation of the SHIPSHAPE approach will be addressed.

SHIPSHAPE项目释放了粉末热等静压工艺的商业潜力。在粉末热等静压（HIP）工艺中，牺牲金属罐中填充有细金属粉末，然后在高温高压下在热等静压（HIP）容器中固结，形成完全致密的部件。粉末热等静压提供了一种生产复杂、高性能金属部件的有效方法，几乎没有或没有材料浪费，使其对于加工高价值、稀有材料（如镍超合金、硬质合金和Ti64和金属基复合材料）特别有吸引力，然而，当前罐制造方法的局限性严重限制了其使用。在SHIPSHAPE项目中，将开发一种新的电铸方法，使复杂的罐能够快速和廉价地生产。基本的概念验证已经得到了证明，该项目将专注于将能力扩展到更广泛的粉末热等静压材料。此外，还将讨论SHIPSHAPE方法的成本、可扩展性和生产化等关键问题。