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Newton Fund - LASTEC-Laser surface texturing of compressor’s mechanical components: Increasing energy efficiency by improved tribological performance

牛顿基金 - LASTEC-压缩机机械部件的激光表面纹理：通过改进摩擦学性能提高能源效率

基本信息

批准号：
102713
负责人：
金额：
$ 31.61万
依托单位：
OXFORD LASERS LIMITED
依托单位国家：
英国
项目类别：
Collaborative R&D
财政年份：
2017
资助国家：
英国
起止时间：
2017 至无数据
项目状态：
已结题

来源：
https://gtr.ukri.org/projects?ref=102713
关键词：
Newton Fund LASTEC Laser surface

项目摘要

Project LASTEC (Laser Surface Texturing of Compressor’s Mechanical Components: Increasing Energy Efficiency by Improved TribologicalPerformance) involves innovation and optimisation of an advanced laser-based manufacturing process aimed at diminishing powerconsumption on refrigeration systems. The project is aligned with the “Energy” theme of the SENAI-SESI / Innovate UK competition,more specifically, with the topic “optimization of manufacturing processes to diminish power consumption”. Thus, the project aims atdeveloping a dry, solvent free environmentally friendly, one-step process, using flexible and efficient laser surface texturing forcompressor’s mechanical components. This will increase significantly the compressor energy efficiency, reduce its power consumptionand extend its lifespan for countless household and commercial refrigeration systems in Brazil and in the world. The laser-based processis expected to improve the tribological performance of the mechanical components by creating textures capable of reducing the frictioncoefficient (friction forces) between the compressor’s mating and reciprocating surfaces. To develop the project, EMBRACO, the globalleader in manufacturing of hermetic compressors, will join forces with the SENAI Innovation Institutes (ISI-Laser, ISI-SM and ISI-Eng.Superfícies) as well as Oxford Lasers Ltd, a 40 years old UK based company working on the design and manufacture of custom turnkeylaser micromachining systems for advanced manufacturing and R&D activities.

LASTEC项目(压缩机机械部件的激光表面纹理：通过改进摩擦学性能提高能源效率)涉及先进的基于激光的制造工艺的创新和优化，旨在降低制冷系统的能耗。该项目与SENAI-SESI/Innovate UK竞赛的“能源”主题一致，更具体地说，是以“优化制造工艺以减少能耗”为主题。因此，该项目的目标是开发一种干燥、无溶剂、环保的一步法工艺，使用灵活高效的激光表面纹理处理压缩机的机械部件。这将显著提高压缩机的能效，降低其能耗，并延长其在巴西和世界上无数家用和商业制冷系统的使用寿命。基于激光的加工有望通过创造能够降低压缩机配合表面和往复表面之间的摩擦系数(摩擦力)的纹理来改善机械部件的摩擦学性能。为了开发该项目，密闭压缩机制造领域的全球领先者恩布拉科将与赛奈创新研究院(ISI-激光器、ISI-SM和ISI-Eng.Superfícies)以及牛津激光有限公司合作，牛津激光有限公司是一家有40年历史的英国公司，致力于设计和制造用于先进制造和研发活动的定制旋键激光微加工系统。