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"AdCrManu": Advanced CrAlNO nanostructured PVD coatings enabling the mass-manufacturing of complex die-cast aluminium/steel hybrid components

“AdCrManu”：先进的 CrAlNO 纳米结构 PVD 涂层能够大规模制造复杂的压铸铝/钢混合部件

基本信息

批准号：
710472
负责人：
金额：
$ 12.74万
依托单位：
WALLWORK HEAT TREATMENT LIMITED
依托单位国家：
英国
项目类别：
GRD Proof of Concept
财政年份：
2014
资助国家：
英国
起止时间：
2014 至无数据
项目状态：
已结题

来源：
https://gtr.ukri.org/projects?ref=710472
关键词：
AdCrManu Advanced CrAlNO nanostructured PVD

项目摘要

The objective of the “AdCrManu” project is to prove a concept which when proven willenable partners to take commercial advantage of an existing urgent global market demand forlighter-weight and more complex automotive components.The main aim of the project is to prove a concept which will enable the mass-manufacturingof complex die-cast aluminium “hybrid” components. Hybrid die-cast components made ofaluminium-steel and aluminium-plastic have the strength necessary to replace heavier steelparts and single-material parts thereby reducing weight , saving fuel and reducing CO2emissions especially in automotive applications.The concept to be proven is that the efficiency of aluminium die-casting manufacturingprocesses can be improved through the development of an innovative new generation ofmultifunctional nanostructured protective coatings.These innovative new coatings will provide the benefits of enabling the mass-manufacturingof hybrid components and other Al-die cast components with more complex shapes than cancurrently be Al-die cast. These innovative protective coatings will prolong Al-die cast toollife, enhancing production efficiency and reducing production cost thereby making it costeffective for end-users (automotive manufacturers) to use more hybrid and complex shapedaluminium die-cast components, and so growing the market for hybrid, and more complexshaped Al-die-cast components.

“AdCrManu”项目的目标是证明一个概念，当证明后，将使合作伙伴能够利用现有的迫切的全球市场需求的重量更轻，更复杂的汽车零部件的商业优势。该项目的主要目的是证明一个概念，将使复杂的压铸铝“混合”部件的大规模生产。由铝-钢和铝-塑料制成的混合压铸部件具有替代较重的钢部件和单一材料部件所需的强度，从而减轻重量，节省燃料和减少二氧化碳排放，特别是在汽车应用中。有待证明的概念是，铝模具的效率-铸造制造工艺可以通过开发创新的新一代多功能纳米结构保护涂层来改进。这些创新的新涂层将提供的好处，使大规模制造的混合部件和其他铝压铸部件具有更复杂的形状比目前可以铝压铸。这些创新的保护涂层将延长铝压铸模具寿命，提高生产效率，降低生产成本，从而使最终用户（汽车制造商）能够以更低的成本使用更多的混合和复杂形状的铝压铸部件，从而扩大混合和更复杂形状的铝压铸部件的市场。