Proposal Title : NemeSys - Smart Multiphasic Nanoreactors Based On Tailored Foams for Direct H2O2 Synthesis

提案标题：NemeSys - 基于定制泡沫的智能多相纳米反应器，用于直接合成 H2O2

• 批准号: EP/Y034392/1
• 负责人: Marc Pera-Titus
• 金额: $ 16.19万
• 依托单位: CARDIFF UNIVERSITY
• 依托单位国家: 英国
• 项目类别: Research Grant
• 财政年份: 2024
• 资助国家: 英国
• 起止时间: 2024 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=EP%2FY034392%2F1
• 关键词: Proposal; Title; NemeSys; Smart; Multiphasic

H2O2 is a key commodity chemical. It is industrially produced by an indirect process involving sequential hydrogenation-oxidation of an anthraquinone precursor dissolved in organic solvents followed by liquid-liquid extraction to recover H2O2, with high energy input and waste/CO2 generation. A sustainable alternative relies on direct H2O2 synthesis from molecular H2 and O2, which could produce H2O2 at the endpoint of use with few downstream operations. Nonetheless, this dream process has not emerged as a technology due to 3 main limitations: (1) low H2O2 selectivity, (2) productivity limitation due to process safety, and (3) slow rate of H2O2 synthesis. This ERC PoC project aims at bringing solution to these limitations. It will implement particle-stabilized foams as Gas-Liquid-Solid (G-L-S) nanoreactors by self-assembling surface-active catalytic particles at the G-L interface, promoting G-L miscibility near the catalytic centers. This will enhance the activity and H2O2 selectivity compared to bulk catalytic systems below the explosion limit. We will optimize particles already developed in the ERC Michelangelo to generate foams in alcohols, and incorporating AuPd nanoparticles as catalytic phase. We will (i) prepare surface-active catalytic particles based on oleophobic organosilicas incorporating AuPd nanoalloys; (ii) generate particle-stabilized foams in alcohols affording high activity and selectivity for direct H2O2 synthesis and particle reuse; (iii) engineer a lab-scale G-L-S reactor prototype using particle-stabilized foams to achieve at least 0.6 vol% H2O2 and a rate of H2O2 synthesis >100 mol.kgcat-1.h-1; and (iv) estimate the unit cost and CO2 footprint of the new reactor prototype, patenting, technology transfer and market analysis with industrial partners. Through innovation on both surface-active catalysts andprocess intensification, NemeSys will deliver a radical step change towards a higher sustainability and competitiveness in the process industry.

H2 O2是一种重要的日用化学品。它是通过一种间接方法在工业上生产的，该方法涉及溶解在有机溶剂中的蒽醌前体的连续氢化-氧化，然后进行液-液萃取以回收H2 O2，具有高能量输入和废物/CO2产生。一种可持续的替代方案依赖于从分子H2和O2直接合成H2 O2，这可以在使用终点产生H2 O2，下游操作很少。尽管如此，由于3个主要限制，这种梦想的方法还没有成为一种技术：（1）低H2 O2选择性，（2）由于工艺安全性导致的生产率限制，以及（3）H2 O2合成速率慢。ERC的这一项目旨在解决这些局限性。它将通过在G-L界面自组装表面活性催化颗粒来实现颗粒稳定的泡沫作为气-液-固（G-L-S）纳米反应器，促进催化中心附近的G-L可溶解性。与低于爆炸极限的本体催化系统相比，这将提高活性和H2 O2选择性。我们将优化ERC Michelangelo中已经开发的颗粒，以在醇中产生泡沫，并将AuPd纳米颗粒作为催化相。我们将（i）制备基于疏油有机二氧化硅并掺入AuPd纳米合金的表面活性催化颗粒;（ii）在醇中产生颗粒稳定的泡沫，为直接H2 O2合成和颗粒再利用提供高活性和选择性;（iii）使用颗粒稳定的泡沫设计实验室规模的G-L-S反应器原型，以实现至少0.6体积%的H2 O2和H2 O2合成速率> 100 mol.kgcat-1.h-1;以及（iv）估算新反应器原型的单位成本和CO2足迹、专利申请、技术转让和与工业合作伙伴的市场分析。通过在表面活性催化剂和过程强化方面的创新，NemeSys将为过程工业实现更高的可持续性和竞争力带来根本性的变革。