Numerical modelling of indoor environment for energy-efficient bio-manufacturing facilities

Aspire食品集团开始在安大略的伦敦建造世界上最大的蟋蟀农场。该设施将通过部署专有传感器、自主机器人、集中分配系统和定制组件来实现智能农业，从孵化到收获。对复杂设施进行系统的实时控制，提高了农业技术的成功程度。主要的预期挑战是建模，模拟，收集数据，并预测农场设施的最佳室内环境，该设施包含大约95,000立方米的塑料袋存储，其中包含蟋蟀，它们的食物和水。蟋蟀从孵化到收获在容器中待28天，在一个非常密集的空间中控制环境。考虑到设施的大小和密度，确保所有手提袋周围的空气流通，提供足够的氧气，控制温度和相对湿度以获得最佳生产力是项目的挑战性部分。蟋蟀的呼吸系统和饮用水在设施内产生大量的湿度，因此对室内条件进行除湿需要消耗大量的电能。此外，由于室外气候、能源约束和维持所需空气质量的空气过滤过程，对自然通风的实施和零废物系统的维护存在限制。因此，本研究致力于提供基于高性能计算的室内温度和气流的计算流体动力学（CFD）建模和模拟，为确定昆虫从孵化到收获的最佳宜居条件提供有用的输入。该建模和模拟将用于确定温度、氧气水平探测器和相对湿度控制传感器的最佳位置，这些传感器将用于监测设施运行期间的环境。这项研究将通过将建筑信息模型集成CFD与传感器技术和物联网（IoT）相结合，为未来智能农业的数字孪生奠定基础，这有助于实时控制和监测农场的温度、气流和湿度。

Aspire Food Group begins constructing the world's largest cricket farm in London, Ontario. This facility will have a smart farming by deploying a proprietary sensor, autonomous robotics, centralized distribution systems, and custom assemblies to farm insects from hatch to harvest. Controlling the complex facility systematically in real-time elevates the success of the farming technology. The main anticipated challenge is to model, simulate, collect data, and predict the optimum indoor environment of the farm facility that contains around 95,000 cubic meter of plastic totes storage, which houses crickets, their food, and water. The crickets stay in the container from hatch to harvest for 28 days under a controlled environment in a very densely packed space. Considering the size and density of the facility, ensuring air circulation around all the totes, providing enough oxygen, controlling temperature and relative humidity for optimal productivity is the challenging part of the project. The cricket's respiratory system and drinking water produce a large amount of humidity inside the facility, hence dehumidifying the indoor condition consumes high electric energy. Further, due to the outdoor climate, energy constraint, and air filtration process to maintain the required air quality, there is a limitation on the implementation of natural ventilation and maintenance of the zero-waste system. Therefore, this research study endeavors to provide high-performance-computing-based Computational fluid dynamics (CFD) modelling and simulation of indoor temperature and airflow to provide input that will be useful for determining optimal livable condition for the insects from hatch to harvest. This modeling and simulation will be used to identify the optimal location of temperature, oxygen level detectors, and relative humidity control sensors that will be used to monitor the environment during the operation of the facility. This research will pave the ground for creating a digital twin of the smart-farming in the future by combining Building Information Modeling integrated CFD, with sensor technology and internet-of-things (IoT), which can be beneficial to control and monitor the temperature, airflow, and humidity of the farm real time.