硬质自润滑涂层的仿生结构设计及宽温域摩擦学行为研究
批准号:
51972139
项目类别:
面上项目
资助金额:
60.0 万元
负责人:
张侃
依托单位:
学科分类:
无机非金属半导体与信息功能材料
结题年份:
2023
批准年份:
2019
项目状态:
已结题
项目参与者:
张侃
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中文摘要
更高推重比的需求使得航空发动机工作温度不断提高,进而对发动机运动部件润滑涂层提出了更高的要求:宽温域自润滑-低摩擦、高强高韧-抗磨损、优良界面相容性-强结合力,以保证高可靠运行。本项目基于变色龙概念的选材原则及类汗腺的仿生结构设计,构建由硬质骨架/软质润滑相复合,并包含有序纳米孔道作为润滑相输运路径的宽温域硬质自润滑涂层;结合磁控溅射与倾斜沉积技术自下而上构建多级结构:NbAlN/MgAl2O4界面改性层(增强结合力)、Ag/NbN可控补偿层(润滑相可控供给)和NbAgNB硬质自润滑层(类汗腺结构实现高温强度和自适应润滑)。以各级结构的可控生长为基础,探究类汗腺结构生长的动力学效应和热力学机制;围绕尺度和界面效应,研究各级次涂层的强韧化机理及断裂行为;模拟服役环境,揭示润滑相、摩擦反应产物、类汗腺结构的协同作用及自适应润滑机理,为适用于高推重比发动机运动部件润滑保护涂层的应用提供科学依据。
英文摘要
The higher thrust-to-weight ratios has led to an increase in the operating temperature for aero-engines, and cause the higher performance for anti-friction and wear-resistant coatings for engine moving parts: self-lubrication at wide temperature range - low friction, high strength and high toughness – excellent wear resistance, outstanding compatible interface - strong adhesion, which can ensure high reliability for the engine. Based on the chameleon concept and the sudoriferous structure, we will construct a self-lubricating protective coating at wide-temperature, which composed of a hard skeleton/soft lubricated phase and contained ordered nanopores as lubricating phase transport path; We will deposit the NbAlN/MgAl2O4 interface modification layer (enhanced adhesion), Ag/NbN controllable supplying layer (supply lubricating phase) and NbAgNB self-lubricating layer (sudoriferous structure for high-temperature strength and continuous lubrication) from bottom to top by magnetron sputtering and glancing angle deposition. Based on the controllable growth of each structure, the dynamics and thermodynamic mechanism of the growth of sudoriferous structure will be explored. The scale effect and interface effect on the toughening mechanism and fracture behavior will be revealed. The high temperature tribo-test will be appointed to reveal the synergistic effect of lubrication phase, friction products and the sudoriferous structure. The goal of the proposal is to obtain the continuous lubrication hard coating to protect the moving component in the aero-engine with high thrust-weight ratio, and to know how to design and apply the novel hierarchy structure coating in the future.
期刊论文列表
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DOI:10.1016/j.ceramint.2023.08.181
发表时间:2023-08
期刊:Ceramics International
影响因子:5.2
作者:Yiwei Li;Chuanyao Dong;X. Gu;J. Pan;Rui Zhang;Zhixuan Mu;Mao Wen;Kan Zhang
通讯作者:Yiwei Li;Chuanyao Dong;X. Gu;J. Pan;Rui Zhang;Zhixuan Mu;Mao Wen;Kan Zhang
DOI:10.1016/j.surfcoat.2020.125419
发表时间:2020-03
期刊:Surface & Coatings Technology
影响因子:5.4
作者:Jia Wang;Y. Qing;L. Xiao;Y. G. Wang-;X. Bao;Yanguo Qin;Jiangfeng Zhang;Kan Zhang
通讯作者:Jia Wang;Y. Qing;L. Xiao;Y. G. Wang-;X. Bao;Yanguo Qin;Jiangfeng Zhang;Kan Zhang
DOI:10.1016/j.xcrp.2022.101130
发表时间:2022-11
期刊:Cell Reports Physical Science
影响因子:8.9
作者:J. Pan;X. Gao;Chang Liu;Kan Zhang;W. Zheng;Changfeng Chen
通讯作者:J. Pan;X. Gao;Chang Liu;Kan Zhang;W. Zheng;Changfeng Chen
DOI:https://doi.org/10.1021/acsami.1c20034
发表时间:2021
期刊:ACS Applied Materials & Interfaces
影响因子:9.5
作者:Jingjie Pan;Chang Liu;Xinxin Gao;Kan Zhang;Weitao Zheng;Changfeng Chen
通讯作者:Changfeng Chen
Turbulence-like Cu/MoS2 films: Structure, mechanical and tribological properties
类湍流 Cu/MoS2 薄膜:结构、机械和摩擦学性能
DOI:10.1016/j.surfcoat.2021.127490
发表时间:2021-09
期刊:Surface & Coatings Technology
影响因子:5.4
作者:W.D. Sun;Zhigang Wang;Kaiwen Wang;Jingjie Pan;R. Wang;Mao Wen;Kan Zhang
通讯作者:Kan Zhang
基于GLAD技术设计、制备新型纳米多级结构生物医用涂层及其摩擦学行为研究
- 批准号:51602122
- 项目类别:青年科学基金项目
- 资助金额:20.0万元
- 批准年份:2016
- 负责人:张侃
- 依托单位:
国内基金
海外基金















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