镍基高温合金厚板激光焊接熔凝瞬态行为与裂纹形成关联机制研究

批准号:
51775338
项目类别:
面上项目
资助金额:
57.0 万元
负责人:
李铸国
依托单位:
学科分类:
E0508.成形制造
结题年份:
2021
批准年份:
2017
项目状态:
已结题
项目参与者:
张轲、孙军浩、王继超、刘恩泽
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中文摘要
高超超临界燃煤火电机组(A-USC)中镍基高温合金构件具有厚尺度和长期安全服役的特殊性,焊接对其制造至关重要。然而,镍基高温合金厚壁构件焊接时易出现热裂纹,导致接头韧性与疲劳性能明显下降。镍基高温合金厚壁构件的高质量焊接具有相当难度和挑战。本项目针对镍基高温合金这一应用背景,以Inconel 617B厚板为材料对象,研究镍基高温合金厚板在激光焊接过程中热影响区的颗粒溶解与成分液化、熔池与液膜流动行为、元素物理化学冶金、熔体与液膜的瞬态凝固行为、应力演化和组织结构演变等科学问题,阐明该焊接过程热影响区和焊缝液化膜的形成机理,澄清液化膜迁移的热力学与动力学条件及其对瞬态凝固行为的影响,重点揭示该焊接过程中热裂纹的形成机制及其控制因素和临界条件,从而形成镍基高温合金厚板激光焊接热裂纹抑制的有效举措,为推动激光焊接技术在A-USC机组中镍基高温合金厚壁构件制造中的应用提供理论支撑。
英文摘要
Nickel-base high temperature alloy components for advanced ultra-supercritical (A-USC) coal-firing power plant are generally large in thickness and service at high-temperature for very long time. Welding is critical for manufacturing these components. However, hot cracks easily occur during welding of nickel-base high temperature alloy thick plates, which deteriorates toughness and fatigue properties of the joint. High quality welding of nickel-base high temperature alloy thick plates has considerable difficulties and challenges. In this project, we make a proposal to carry out fundamental research on laser welding of nickel-base alloy thick plates by using Inconel 617B as an example. Scientific problems, such as articles dissolution and constitute liquation,flow behavior of welding pool and liquation films, physical and chemical metallurgy of elements, transient solidification behavior of melted pool and liquation films, stress evolution and microstructure formation, et.al, will be investigated in detail. The formation mechanism and transient solidification behavior of liquation films in both weld seam and heat affected zone will be studied. Thermodynamics and dynamics of liquid film migration will be clarified to find out the correlation between it and transient solidification. The formation mechanism of hot cracks and its control factors and boundary condition will be elucidated, and then effective methods to avoid hot cracks during laser welding of nickel-base high temperature alloy thick plates will be put forward. Results of this project will be the theoretical foundation for laser welding of nickel-base high temperature alloy thick components for A-USC application.
镍基高温合金在高超临界发电站机组中具有广泛和重要的应用,焊接是镍基高温合金构件制造过程中必不可缺的工艺方法。然而,镍基高温合金材料在焊接过程中容易产生热裂纹,对焊接接头的韧性和疲劳性能有很大影响,危及发电设备的长期安全的服役。基于此,项目系统研究了镍基合金在激光焊接过程中热裂纹的产生现象,阐明了镍基合金在激光作用下热、应力应变、冶金行为和裂纹形成关联机制,揭示了激光深熔焊过程中裂纹特征与产生机理,厘清了裂纹产生的关键因素,提出了裂纹抑制的相关措施;在此基础上进一步对实际工程应用中镍基合金厚板及镍基合金与钢异种金属厚板的激光焊接进行研究,详述了焊接工艺参数对焊缝成形及冶金缺陷的影响规律,阐明接头微观组织的形成机制,考察接头的力学性能及揭示不同测试条件下接头的失效机制,建立镍基高温合金厚板激光焊接方法,最终得到满足服役条件的焊接接头。研究成果将为高质量、高效率激光焊接技术在能源装备高温镍基合金构件制造中的应用提供理论指导和技术支撑。
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
Study on the weldability, microstructure and mechanical properties of thick Inconel 617 plate using narrow gap laser welding method
窄间隙激光焊接法研究Inconel 617厚板的焊接性、显微组织和力学性能
DOI:10.1016/j.matdes.2019.107823
发表时间:2019-08-05
期刊:MATERIALS & DESIGN
影响因子:8.4
作者:Su, Junhao;Ren, Wenjie;Li, Zhuguo
通讯作者:Li, Zhuguo
Investigation of intrinsic correlation between microstructure evolution and mechanical properties for nickel-based weld metal
镍基焊缝金属显微组织演变与力学性能之间内在相关性的研究
DOI:10.1016/j.matdes.2019.107595
发表时间:2019-03-05
期刊:MATERIALS & DESIGN
影响因子:8.4
作者:Chu, Tongjiao;Xu, Huali;Lu, Fenggui
通讯作者:Lu, Fenggui
Research on the coarsening mechanism of precipitations and its effect on toughness for nickel-based weld metal during thermal aging
镍基焊缝金属热时效过程中析出物粗化机理及其对韧性的影响研究
DOI:10.1557/jmr.2019.43
发表时间:2019-03
期刊:Journal of Materials Research
影响因子:2.7
作者:Chu Tongjiao;Xu Huali;Cui Haichao;Lu Fenggui
通讯作者:Lu Fenggui
Fiber laser welding of HSLA steel by autogenous laser welding and autogenous laser welding with cold wire methods
HSLA 钢自体激光焊接和冷丝自体激光焊接的光纤激光焊接
DOI:10.1016/j.jmatprotec.2019.116353
发表时间:2020
期刊:Journal of Materials Processing Technology
影响因子:6.3
作者:Zhang Shiwei;Sun Junhao;Zhu Minhao;Zhang Lin;Nie Pulin;Li Zhuguo
通讯作者:Li Zhuguo
Investigation on Microstructural Evolutions and Mechanical Properties of P92 Steel During Thermal Processing
P92钢热加工过程中的组织演变及力学性能研究
DOI:10.1007/s11665-018-3562-9
发表时间:2018-08
期刊:Journal of Materials Engineering and Performance
影响因子:2.3
作者:Wang Jichao;Nie Pulin;Qiao Shangfei;Ojo O A;Yao Chengwu;Li Zhuguo;Huang Jian
通讯作者:Huang Jian
铜材蓝色激光-近红外扫描激光复合焊接缺陷调控及晶粒细化机理研究
- 批准号:52375355
- 项目类别:面上项目
- 资助金额:50万元
- 批准年份:2023
- 负责人:李铸国
- 依托单位:
激光熔覆超高强韧贝氏体涂层的纳米结构调控与性能研究
- 批准号:51171116
- 项目类别:面上项目
- 资助金额:60.0万元
- 批准年份:2011
- 负责人:李铸国
- 依托单位:
高功率半导体激光熔覆铁基非晶涂层的机理与性能研究
- 批准号:50971091
- 项目类别:面上项目
- 资助金额:32.0万元
- 批准年份:2009
- 负责人:李铸国
- 依托单位:
超硬质纳米复合膜及其低温沉积技术研究
- 批准号:50572063
- 项目类别:面上项目
- 资助金额:28.0万元
- 批准年份:2005
- 负责人:李铸国
- 依托单位:
国内基金
海外基金
