ECAP超细晶在Mg-Ca-X合金生物降解疲劳过程中的力-化效应

批准号:
51365029
项目类别:
地区科学基金项目
资助金额:
50.0 万元
负责人:
刘德学
依托单位:
学科分类:
E0508.成形制造
结题年份:
2017
批准年份:
2013
项目状态:
已结题
项目参与者:
李俊琛、秦小琼、张涵、孙钢、郭成功、董孝兵、刘伟
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中文摘要
镁合金作为可降解生物材料,具有良好的生物相容性与力学相容性,但精密成形及降解过程控制难题限制了其临床应用。本项申请以Mg-Ca-X系合金为研究对象,以介入支架所用薄壁微管为载体,通过复合ECAP超细晶技术将微管成形与材料改性有机融合。以超细晶结构诱发的晶粒尺寸及晶界密度变化、合金相的再分布以及材料织构的变化为切入点,重点研究腐蚀类型、腐蚀速度、腐蚀均匀度等生物降解影响因子对于微结构变化的响应机制。并将支架在生物应力环境中的降解疲劳界定为力学失效与材料腐蚀的并行效应,通过生物模拟体液中的物理仿真辅以数值模拟,研究超细晶对于医用力学完整性失效的影响规律,探求医用力学参数和腐蚀参数在不同降解时段的对应规律及交互作用机制。以超细晶为驱动,在医用镁合金强塑性变形后发生超塑性、强韧化的基础上,探明其耐蚀化机制,揭示力-化并行作用下的生物降解控制原理,有助于建立体内外关联评价并寻求多种改性综合作用机制。
英文摘要
Magnesium alloys has significant advantages as potential degradable biomaterials for its excellent biocompatibility and appropriate mechanical properties. However, the difficulty to precise form and control the biodegradation process may limit its clinical applications. In this work, Mg-Ca-X alloy will be researched combined with the forming processes of micro-tube, which was used for implant stent. Ultra-fine grain strengthening will be investigated through integrated forming processes of hot equal channel angular pressing (ECAP) and multiple extrusion. The deformation of microtube and modification of material were also unithed in the processes. Micro-structural features and small compositional changes, such as grain size, grain boundary density, redistribution of inter-metallic phase and texture evolution, were researched. The influences of those factors upon the mechanical integrity fatigue were studied and the response of corrosion type, speed, uniformity and other factors affecting biodegradation were analyzed through physical simulation combined with numerical simulation in simulated body fluid. The degradation process of implant stent in biological stress environment was attributed to mechanical-chemical parallel effect of mechanical integrity fatigue and the corrosion of material. Corresponding rules and interaction mechanism between medical mechanical parameters and corrosion parameters in different degradation stage will be explored. To establish in vitro and in vivo correlated evaluation and to explore a variety of synthesis modification mechanism of Mg alloys as degradable biomaterials. Based on the super-plasticity, strengthening and toughening, the mechanism of enhanced corrosion resistance caused by multi-pass severe plastic deformation were demonstrated. The control principles of biodegradation caused by interaction effect of the mechanical properties and corrosion resistance were revealed.
研究表明,受限于镁合金塑性差、腐蚀过快等缺点,高精密支架的成形及其在体内生物降解过程的控制仍是限制其临床应用的瓶颈。针对以上问题,本课题组以“超细晶耐蚀强化”为切入点,通过新型生物可降解医用镁合金的制备、超细晶微管成形工艺的优化以及镁合金支架在生物模拟体液中腐蚀行为和医用力学性能失效行为的研究,对“超细晶耐蚀强化”与生物降解行为控制之间的关联进行了深入的探究。在此期间,本课题组成功制备了WE43(Mg-4.2Y-2.4Nd-0.6Ce(La)-0.5Zr)、Mg-10Dy-0.5Sr-2.4Nd-0.5Zr、LDBM等合金,其中LDBM合金具有超大塑性的延伸率,固溶处理后试样的延伸率可达28%以上,且其轧制后的抗拉强度可从200MPa以下大幅提升到295MPa。高压扭转对WE43合金硬度的提升效果非常显著,当高压扭转圈数达到10圈时,合金边缘位置的硬度值为128Hv,达到最大。WE43合金经高压扭转10圈后,其晶粒尺寸从12μm细化至0.2-0.3μm,具备了产生超细晶的条件。此外,挤压变形也能够改善WE43合金的力学性能。经挤压后合金的抗拉强度由215.7MPa提高至234.9MPa,延伸率从7.1%上升至13.4%。通过等径角挤压(ECAP)技术,完成了ECAP小规格试样的成形,为实现镁合金“超细晶耐蚀强化”奠定基础。采用数值模拟和物理仿真相结合的方法,研究介入支架的力学失效和耐蚀性。根据镁合金支架疲劳寿命的分析结果发现:大多数节点处于1E10或更高数量级,达到了医学上血管支架使用寿命最少10年的基本要求。通过模拟得出镁合金介入支架的最大应力为192.44MPa,处于支架连接处。综上所述,本课题组为研究镁合金“超细晶耐蚀强化”机制奠定了坚实的基础,并为下一步研究ECAP超细晶与生物降解疲劳的力-化效应起到了积极的作用。
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
DOI:10.13295/j.cnki.jlut.2017.01.004
发表时间:2017
期刊:兰州理工大学学报
影响因子:--
作者:李俊琛;顾自有;胡彦昭;杨大巍
通讯作者:杨大巍
Microstructural Evolution and Properties of a Hot Extruded and HPT-Processed Resorbable Magnesium WE43 Alloy
热挤压和 HPT 加工可吸收镁 WE43 合金的微观结构演变和性能
DOI:10.1002/adem.201600698
发表时间:2017
期刊:Advanced Engineering Materials
影响因子:3.6
作者:Liu Dexue X.;Pang Xin;Li Denglu L.;Guo Chenggong G.;Wongsa-Ngam Jittraporn;Langdon Terence G.;Meyers Marc A.
通讯作者:Meyers Marc A.
Degradation mechanism of magnesium alloy stent under simulated human micro-stress environment
模拟人体微应力环境下镁合金支架的降解机制
DOI:10.1016/j.msec.2017.12.001
发表时间:2018-03-01
期刊:MATERIALS SCIENCE & ENGINEERING C-MATERIALS FOR BIOLOGICAL APPLICATIONS
影响因子:7.9
作者:Liu, Dexue;Hu, Shiwen;Li, Qinglin
通讯作者:Li, Qinglin
Effects of Dy, Sr and Die Casting on Microstructure, Mechanical and Corrosion Properties of Mg-Dy-Sr-Nd-Zr Alloys
Dy、Sr 和压铸对 Mg-Dy-Sr-Nd-Zr 合金显微组织、力学和腐蚀性能的影响
DOI:10.1007/s11665-017-2850-0
发表时间:2017-08
期刊:Journal of Materials Engineering and Performance
影响因子:2.3
作者:Liu Dexue;Yin Xunyan;Pang Xin;Hu Shiwen;Ding Yutian
通讯作者:Ding Yutian
High-temperature mechanical properties of Inconel-625: role of carbides and delta phase
Inconel-625 的高温机械性能:碳化物和δ相的作用
DOI:10.1080/02670836.2017.1300365
发表时间:2017-01-01
期刊:MATERIALS SCIENCE AND TECHNOLOGY
影响因子:1.8
作者:Liu, Dexue;Zhang, Xiao;Ding, Yutian
通讯作者:Ding, Yutian
Zn-Mg-X系轻质医用高熵合金生物—力学相容性精准调控及可降解研究
- 批准号:12162023
- 项目类别:地区科学基金项目
- 资助金额:37.00万元
- 批准年份:2021
- 负责人:刘德学
- 依托单位:
Inconel625合金热加工温敏特性及其在超临界环境下的力—化响应
- 批准号:51664041
- 项目类别:地区科学基金项目
- 资助金额:42.0万元
- 批准年份:2016
- 负责人:刘德学
- 依托单位:
国内基金
海外基金
