Inconel625合金热加工温敏特性及其在超临界环境下的力—化响应
结题报告
批准号:
51664041
项目类别:
地区科学基金项目
资助金额:
42.0 万元
负责人:
刘德学
依托单位:
学科分类:
E0414.材料冶金加工
结题年份:
2020
批准年份:
2016
项目状态:
已结题
项目参与者:
候新刚、秦小琼、张涵、刘建军、张啸、伊逊岩、庞鑫、刘泽华、蔡浩鹏
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中文摘要
镍基合金优良的耐高温、耐蚀、高强、高韧综合性能使其在多个领域广泛应用,但热加工及多因素交互作用环境下服役性能的控制与提升难题限制其发展。本项申请以Inconel625合金为对象,以稳定塑性成形温度区间与超临界环境下安全服役温度区间所表现出的温敏特性为切入点,重点研究热塑性屈服特性与高温疲劳失效特性的温度关联机制。通过中子原位衍射压缩、多温域热压缩及高温金相等实验研究热加工过程组织演变,验证镍基合金中发现的类似于钢铁强韧化机制的塑性诱导现象,揭示其特有的变形抗力大、成形温度区间窄及高温组织不稳定等与温度相关的热塑性特性;通过超临界应力腐蚀实验研究高温高压腐蚀环境下的服役行为,将力-化交互作用同合金固有的温敏特性建立关联,探明其在高温、腐蚀及应力等多因素交互作用下的组织与性能退化机制。通过温度驱动合金组织调控可实现双向优化,拓宽塑性成形温度窗口,同时精准控制并提升超临界环境下的安全服役寿命。
英文摘要
Nickel alloys were widely used in many fields for their excellent performance, such as high temperature resistance, corrosion resistance, high strength and toughness properties. However, the difficulties in controlling and enhancing in hot deforming technology and service performance in multiple factors interaction environment prevented its further development. In this work, based on the temperature-sensitive characteristics which were discovered in temperature range for plastic deformation and safe service in supercritical environment, Inconel 625 alloy was researched focusing on the so-called temperature mechanism between thermoplastic yield characteristics and high temperature fatigue failure characteristics. Based on in situ neutron diffraction compression test, multiple temperature range hot compress test and high temperature metallurgical test, microstructure evolution in hot deformation was investigated. Plasticity-induced phenomenon found in nickel-based alloy that similar to toughening mechanisms of steel was verified. Those special characteristics in deformation such as bigger deformation resistance, narrow temperature range for forming and microstructure instability in high temperature associated with temperature was revealed. Based on stress corrosion test and high temperature fatigue experiment, service behavior of alloy in supercritical environment was studied. Interaction between mechanic and chemistry was demonstrated in combination with the inherent temperature-sensitive properties of alloy, to explore the degradation mechanism of microstructure and properties attributed to interaction of many factors such as high temperature, corrosion and stress. Mutual optimization could be achieved by microstructure optimization under temperature driven. On the one hand, a steady forming temperature window could be expanded, on the other hand, safety of alloy service life in supercritical environment could be controlled precisely and enhanced significantly.
研究表明,受限于镍基合金热加工及多因素交互作用环境下服役性能的控制与提升的瓶颈。针对以上问题,本课题组以稳定塑性成形温度区间与超临界环境下安全服役温度区间所表现出的温敏特性为切入点,重点研究热塑性屈服特性与高温疲劳失效特性的温度关联机制。在此期间,本课题组将Inconel 625高温合金作为研究对象,在三段式加热的基础上,通过热挤压的方法得到大口径Inconel 625合金管棒材,分析不同参数对挤压结果的影响,得到合理热挤压参数组合;以Inconel 625合金在服役温度区间表现出的温敏特性为切入点,设计不同拉伸温度、应变速率以及经过不同固溶处理后的高温拉伸实验,研究温度因素与合金高温力学性能变化之间的关联机制及相变强化机制。结果表明在600~700℃温度区间,挤压态 Inconel 625 合金抗拉强度出现异常变化,合金抗拉强度随拉伸温度上升而增大,并发现异常行为的原因是颗粒强化效应,这是由于富Cr的M23C6型碳化物和富Nb的MC型碳化物分解引起的;对挤压态Inconel 625合金在不同介质高温腐蚀环境下的耐蚀性、腐蚀规律以及腐蚀对材料性能的影响进行了研究,为镍基高温合金高温腐蚀的研究提供数据和理论支撑;同时,课题组基于Inconel 625合金的热塑性,通过熔炼、锻造、轧制、拉拔等工艺开发了Inconel 625焊丝的制备及优化流程,并以多道次成形工艺研发与焊丝力学性能、微观组织测试为轴,辅以熔炼-成形-性能评价全流程控制,多因素交互作用条件下的性能与服役环境耦合关系评价,研究热加工温度控制机制、温度效应及热变形特性。综上所述,本课题组为研究镍基高温合金“热塑性成形温敏特性”机制奠定了坚实的基础,并为下一步研究高温耐蚀动载环境下服役的力—化响应起到了积极的作用。
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
Texture Evolution and Dislocation Behavior in a Nickel-Based Superalloy during Hot Compression
镍基高温合金热压缩过程中的织构演变和位错行为
DOI:10.1002/adem.201900892
发表时间:2019
期刊:Advanced Engineering Materials
影响因子:3.6
作者:Gao Zexi;Jia Zhi;Ji Jinjin;Liu Dexue;Guo Tingbiao;Ding Yutian
通讯作者:Ding Yutian
DOI:10.1007/s12598-020-01474-6
发表时间:2020-07-02
期刊:RARE METALS
影响因子:8.8
作者:Jia, Zhi;Gao, Ze-Xi;Ding, Yu-Tian
通讯作者:Ding, Yu-Tian
DOI:10.1007/s11595-019-2192-x
发表时间:2019-12
期刊:Journal of Wuhan University of Technology-Mater Sci Ed
影响因子:--
作者:LIU Dexue;CUI Maomao;WANG Wenxu;NAN Hongqiang;CAI Haopeng;XUE Hongdi;JIA Zhi;LI Qinglin
通讯作者:LI Qinglin
Effect of Glass Lubricant on the Hot Extrusion of Inconel 625 Alloy
玻璃润滑剂对Inconel 625合金热挤压的影响
DOI:10.1007/s12666-020-02084-7
发表时间:2020-09
期刊:Transactions of the Indian Institute of Metals
影响因子:1.6
作者:Zhi Jia;Xuan Sun;Jinjin Ji;Yanjiang Wang;Baolin Wei;Lidan Yu
通讯作者:Lidan Yu
Evolution of Twin Boundaries and Contribution to Dynamic Recrystallization and Grain Growth of Inconel 625
Inconel 625 双晶界的演变及其对动态再结晶和晶粒长大的贡献
DOI:10.1002/adem.201900426
发表时间:2019
期刊:Advanced Engineering Materials
影响因子:3.6
作者:Jia Zhi;Gao Zexi;Ji Jinjin;Liu Dexue;Guo Tingbiao;Ding Yutian
通讯作者:Ding Yutian
Zn-Mg-X系轻质医用高熵合金生物—力学相容性精准调控及可降解研究
  • 批准号:
    12162023
  • 项目类别:
    地区科学基金项目
  • 资助金额:
    37.00万元
  • 批准年份:
    2021
  • 负责人:
    刘德学
  • 依托单位:
ECAP超细晶在Mg-Ca-X合金生物降解疲劳过程中的力-化效应
  • 批准号:
    51365029
  • 项目类别:
    地区科学基金项目
  • 资助金额:
    50.0万元
  • 批准年份:
    2013
  • 负责人:
    刘德学
  • 依托单位:
国内基金
海外基金