Basic Experimental and Simulation-Supported Analysis of Surface Structuring for Short- and Long-Stroke Honing

用于建立第一工艺模型，该模型允许对路径控制工艺的已生产表面结构进行建模。为此目的，采样的三维表面的珩磨工具和工件表面被应用。通过计算交叉口高度，模拟了根据预定切割深度进行材料去除的过程。在第二个项目阶段，它打算扩展当前的工艺模型，以便模拟由力控制的研磨工艺产生的工件表面。要做到这一点，必须进行详细的实验，处理磨料的压痕深度，短行程研磨中刀具行为的影响，以及研磨石的成分，以获得关于有效的材料去除过程和机理的信息。这些信息将被转移到前面描述的力控制过程模型中，以极大地扩展其可靠性和准确性。为了有效地分析加工过程，采用了一种特殊的实验装置来减小工件与刀具之间的接触面积。这降低了材料去除的复杂性，并允许更详细地研究刀具和工件之间的相互作用。

used to set up a first process model that allows the modelling of the produced surface structures for path-controlled processes. For this purpose, sampled 3D surfaces of the honing tool and the workpiece surface were applied. By calculating the intersection height, the material removal was simulated depending on a predetermined depth of cut. Within the second project phase, it is intended to extend the current process model in order to simulate the workpiece surface generated by force-controlled honing processes. To accomplish this, detailed experiments have to be conducted dealing with the depth of indentation of the abrasives, the influence of the tool behavior in short-stroke honing and the composition of honing stones to achieve information about the effective material removal processes and mechanisms. This information will be transferred into the previously described force-controlled process model to considerably extend its reliability and accuracy. For the efficient analysis of the process, a special experimental setup is used to reduce the contact area between workpiece and tool. This decreases the complexity of the material removal and allows a more detailed investigation of the interactions between tool and workpiece.