Fatigue Characterization of Ultrahigh Strength and Ductile Mg-Gd-Y-Zn-Zr Alloy with Hierarchical Anisotropic Nanostructure

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We investigated the very high cycle fatigue behavior of a Mg alloy with long-period stacking ordered (LPSO) phase. Fatigue fracture and damage observation revealed that microcracks nucleate from the thick alpha-Mg layers, away from the dense LPSO lamellae. Notably, microcrack nucleation was observed inside the localized oxides. This investigation highlights the critical role of highly localized oxide thickening, orders of magnitude thicker than native oxide, in the process of microcrack nucleation. The proposed model reaffirms the importance of the extrusion/intrusion process, but more importantly highlights a mechanism in which fatigue-induced oxidation results in the embrittlement of the extrusion/intrusion structure, which in turn affects the nucleation of microcracks.