Aimed setting of coefficient of static friction via finishing by turn-milling

当前技术系统中不断增加的功率密度以及轻量化要求分别要求传递更高的比力或比扭矩。该项目的一个目标是在精加工过程中产生足够的表面性能，而无需额外的涂层或微结构化工艺。一些出版物和自己的调查表明，表面的选择性微结构化可以显着增加静摩擦系数。在该项目中，应分析和理解工艺参数，衬底微观形貌和静摩擦系数之间的相关性。应开发时间动态模拟工具，以确定工艺参数和刀具几何形状对微观形貌的影响。将通过实验统计设计（DoE）方法进行实验设计。此外，还应分析和了解摩擦学参数，如接触压力、配合材料、润滑和配合物的性质对静摩擦系数的影响。刀具磨损的分析应提供关于发生的磨损类型及其对表面形貌和静摩擦系数的影响的信息。基于这些发现，可以通过车铣来制造具有高静摩擦系数的表面。

Increasing power densities in current technical systems as well as lightweight requirements demand the transmission of higher specific forces or torques respectively. One aim of the project is to generate adequate surface properties during the finishing process without additional coating or microstructuring processes. Several publications and own investigations show, that a selective microstructuring of the surface can increase the coefficient of static friction significantly.Within the project, correlations between the process parameters, the substrate micro topography and the coefficient of static friction shall be analyzed and understood. A time dynamic simulation tool should be developed to determine the influence of process parameters and tool geometry on the micro topography. The experimental design will be done by means of methods of the statistical design of experiments (DoE). Furthermore, the influence of tribological parameters such as the contact pressure, the mating materials, the lubrication and the properties of the counterpart on the coefficient of static friction shall be analyzed and understood. Analyses of the tool wear should provide information on the occurring wear types and their influence on the surface topography and the coefficient of static friction. Based on the findings, surfaces with a high coefficient of static friction can be manufactured by turn-milling.