Research on optimization of conformal polishing using continuous precession

Research on optimization of conformal polishing using continuous precession
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连续进动保形抛光优化研究

DOI:
10.1007/s00170-014-6626-5
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发表时间:
2015-04
影响因子:
3.4
通讯作者:
Guo, Yinbiao
Guo, Yinbiao
中科院分区:
工程技术3区
文献类型:
--
作者:
Zhang, Yajun;Ding, Jianbiao;Wang, Zhenzhong;Guo, Yinbiao

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超精密光学元件以其优良的上级性能在各个领域得到越来越广泛的应用,光学元件的制造技术也在不断发展。为了优化连续旋进保形抛光工艺,进行了理论和实验研究。本研究首先介绍了Con-P的优点及其在CP中应用时遇到的问题。通过对去除函数和动态抛光过程的分析,指出了Con-P抛光过程中,A轴转速(RSA)与帽式工具进给速度(FS)不匹配是导致其CP性能差的主要原因。然后,为了获得RSA和FS的最佳范围,以提高CP的性能,Con-P进行了比较仿真和分析。结果表明,Con-P算法的CP性能随新提出的保形因子f(f=n1(RSA)/vfx(FS))而变化,并且只有当达到一定阈值(f> 20)时,Con-P算法才具有良好的CP性能。另一方面,也指出材料去除仅受阀帽工具的FS的影响。最后,通过抛光实验验证了仿真优化的有效性.结果表明,实验结果与仿真结果基本一致,证明了保角因子优化过程的可靠性。
Ultraprecision optical elements have found an increasing utilization in various fields for their superior performance so do the manufacturing technologies for optics. With the aim to optimize the conformal polishing (CP) process using continuous precession (Con-P), a theoretical and experimental investigation is presented. Firstly, this study introduced the merits of Con-P and the encountered problem when it is used in CP. By analyzing the removal function and dynamic polishing process, it was shown that the bad performance on CP of Con-P is coursed by the incompatibility of rotation speed ofA-axis (RSA) and feeding speed (FS) of bonnet tool. Then, in order to obtain the optimal ranges of RSA and FS to improve the performance on CP, comparative simulations of Con-P were implemented and analyzed. It is shown that the ability for CP is changing with a newly proposed conformal factorf,f=n1(RSA)/vfx(FS), in addition, only whenfreaches a certain threshold (f> 20), Con-P has good performance on CP. On the other hand, it was also indicated that the material removal is only affected by the FS of bonnet tool. Finally, polishing experiments were conducted to validate the simulated optimization. It is revealed that the experimental results are basically consistent with the simulations, which proves the reliability of the optimization process by using conformal factorf.
DOI: 10.1007/s00170-013-5020-z
发表时间: 2013-05
期刊: The International Journal of Advanced Manufacturing Technology
影响因子: --
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影响因子: 3.4
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影响因子: --
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