Novel measurement standard for internal involute microgears with modules down to 0.1 mm

Novel measurement standard for internal involute microgears with modules down to 0.1 mm
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模数小至 0 1 mm 的内部渐开线微型齿轮的新型测量标准

DOI:
10.1088/1361-6501/aae6f4
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发表时间:
2018
影响因子:
2.4
通讯作者:
S. Jantzen
S. Jantzen
中科院分区:
工程技术3区
文献类型:
--
作者:
S. Jantzen

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渐开线微型齿轮是工业应用中的重要部件。质量控制得益于增强的、受监控的测量过程。类工件测量标准通过将测量的几何值与校准值进行比较,帮助验证测量结果并估计测量不确定性。为了满足对微型齿轮标准的可靠性和可追溯性的需求,德国的国家计量研究所--德国联邦物理技术研究所(Physikalisch-Technische Bundesanstalt)开发了第一个模数在0.1 mm和1 mm之间的内渐开线微型齿轮测量标准。轮廓和侧面偏差校准亚微米的不确定性,通过触觉扫描测量使用微坐标测量机。本文介绍了设计、制造和校准过程的信息,包括详细的测量不确定度预算。
Involute microgears are important components used in industrial applications. Quality control benefits from enhanced, monitored measurement processes. Workpiece-like measurement standards help to verify measurements and estimate measurement uncertainties by comparing the geometrical values measured with the calibration values. To address the need for reliable, traceable gear standards on the microscale, Germany's national metrology institute, the Physikalisch-Technische Bundesanstalt, has developed the first internal involute microgear measurement standard with modules between 0.1 and 1 mm. We manufactured two versions with different materials (titanium and carbide) by means of wire electrical discharge machining. Profile and flank deviations were calibrated with sub-micrometer uncertainty by means of tactile scanning measurements using a micro coordinate measuring machine. This paper features information on the design, manufacturing, and calibration processes, including a detailed measurement uncertainty budget.
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