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SBIR Phase II: Magnetohydrodynamic Formation of Metal Monospheres

SBIR Phase II: Magnetohydrodynamic Formation of Metal Monospheres
SBIR 第二阶段:金属单球的磁流体动力学形成
批准号:
0132241
负责人:
Robert Dean, Jr.
金额:
$50.0万
依托单位:
依托单位国家:
美国
项目类别:
Standard Grant
财政年份:
2002
资助国家:
美国
项目状态:
已结题
起止时间:
2002-02-01 至 2004-01-31

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中文摘要
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英文摘要
This NSF Small Business Innovation Research Phase II project continues research and development of a commercial process for the manufacture of mono-size-dispersed, spherical powder (size 1-10 micron) from metals melting up to 200C. A unique magnetohydrodynamic (MHD) jet exciter will be designed, fabricated and developed as a component of the system essential to producing monosphere powder to high tolerances (e.g., as demanded by the electronics industry of ball grid arrays for surface-mount components). The electrostatic means, for preventing coalescence in the drop cloud, will be developed further. Development of cooling means for solidification will be completed. Specific industry quality control standards and testing will be applied to qualify the monosphere product. Finally, a refined analysis of cost of manufacture, and a complete business plan will be produced. The outcome expected from this project is the technology base for the commercial, large-scale production of monospheres. This unique process innovation for large-scale production of monospheres, will provide a major new source of precise and economical powder for electronic solder balls and paste, powder metallurgy, composites, magnetorheological fluids, catalyst carriers, solid/fluid reactions and a multitude of other uses.
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