Planning and Optimizing 5-Axis High Speed Machining with Feed Scheduling for Sculptured Surface Machining

本研究的目的是探讨复杂产品高速加工所需的五轴刀具路径优化策略和技术。 为了生成高速加工的最优进给计划，考虑了与复杂零件的五轴加工相关的几何误差分析和物理机械误差。 为了提高轮廓曲线插补的计算效率，优化五轴高速加工，将开发一种与加工势场分析相结合的鲁棒调制性能控制系统。 该研究项目的成功完成将为复杂产品的高速加工开辟许多可能性。 高速加工的应用已被认为是一种经济可行的制造技术，可提高生产率和产量。 这项研究的结果将提供技术，是未来发展的高性能，五轴加工与进给调度的关键。 这项研究还可以扩展高性能加工的计算几何和机械建模的能力，以提供最先进的制造操作所需的速度和精度。 所开发的技术将为下一代制造提供更具适应性和敏捷性的加工工艺。

The objective of this research is to investigate strategies and techniques for optimizing five-axis tool paths required in high-speed machining of complex products. To generate optimal feed schedules for high-speed machining, both the geometric error analysis and the physical mechanistic errors that are relevant to five-axis machining of complex parts are considered. A robust modulated performance control system combined with a machining potential-field analysis will be developed to improve the computational efficiency of contour-curve interpolation for optimization of five-axis high-speed machining. Successful completion of this research project would open up a number of possibilities for high-speed machining of complex products. The application of high-speed machining has been recognized as an economically viable manufacturing technology for increased productivity and throughput. The results of this research will provide techniques that are critical for future development of high-performance, five-axis machining with feed scheduling. This research could also extend the capability of computational geometric and mechanistic modeling of high-performance machining to provide both the speed and accuracy required for state-of-the-art manufacturing operations. The developed techniques will enable more adaptive and agile machining processes for next-generation manufacturing.