SBIR Phase I: Reduced-Friction Cutting Tools for Increased Productivity via Micro-Fluidic Lubrication (MFL)
SBIR 第一阶段:减少摩擦切削刀具,通过微流体润滑 (MFL) 提高生产率
基本信息
- 批准号:0512811
- 负责人:
- 金额:--
- 依托单位:
- 依托单位国家:美国
- 项目类别:Standard Grant
- 财政年份:2005
- 资助国家:美国
- 起止时间:2005-07-01 至 2006-03-31
- 项目状态:已结题
- 来源:
- 关键词:
项目摘要
This Small Business Innovation Research Phase I project will address the feasibility of cutting tools with micro-geometric features to provide lubrication where it will be most effective. The innovation includes the new micro-fluidic lubrication (MFL) features as well as a commercial production process for high-volume manufacture of cutting inserts exhibiting MFL features. Mechanical machining processes are used in the manufacture of many products. Modern cutting tool materials, including diamond and cubic-boron-nitride, are the hardest known and are becoming routinely used. However, they are very expensive compared to tungsten carbide, the performance of which can be enhanced with alloying and coatings to reduce its tendency to chemically dissolve into the chip and work piece at high temperatures. Unfortunately, all these substrate materials and modern coatings are already very advanced and will offer little more than incremental improvements in the near future. This project will addresses the productivity (cutting speed) limitation imposed by thermally induced wear, by reducing the heat source on the tool. It is anticipated that this new approach will allow a doubling of cutting speed for the same wear of the non-MFL case.The broader (commercial) impact of manufacturing MFL inserts would be large given the U.S. market for inserts being about $1.3B, including $900MM in carbide inserts only about $217MM are made in the U.S. (2002 data). "Difficult to machine" materials are seen most in automotive and tool/die manufacturing (hard steel) and aircraft manufacturing (titanium and nickel-based alloys). Cutting tool expenditures for these industries in 2004 were about $370MM and $55MM, respectively. Capturing only 10% of engine machining, and 40% of the others, revenues would be $95MM.This project could be useful in meso-scale machines.
这个小型企业创新研究第一阶段项目将探讨具有微几何特征的刀具的可行性,以便在最有效的地方提供润滑。这项创新包括新的微流控润滑(MFL)功能,以及用于大批量制造具有MFL功能的刀片的商业生产工艺。许多产品的制造都采用机械加工工艺。现代刀具材料,包括钻石和立方氮化硼,是已知的最硬的,正在成为常规使用。然而,与碳化钨相比,它们非常昂贵,碳化钨的性能可以通过合金化和涂层来增强,以减少其在高温下化学溶解到芯片和工件中的倾向。不幸的是,所有这些衬底材料和现代涂层都已经非常先进,在不久的将来只会带来渐进的改进。该项目将通过减少刀具上的热源来解决由热致磨损造成的生产率(切割速度)限制。考虑到美国的刀片市场价值约为13亿美元,其中9亿美元的硬质合金刀片只有约2.17亿美元在美国制造(2002年数据),因此制造MFL刀片的更广泛的(商业)影响将是巨大的。“难加工”材料在汽车和工具/模具制造(硬钢)和飞机制造(钛和镍基合金)中最常见。2004年,这些行业的刀具支出分别约为3.7亿美元和5500万美元。仅获得10%的发动机加工,以及40%的其他收入,收入将是95美元。这个项目可能对中规模的机器有用。
项目成果
期刊论文数量(0)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)
数据更新时间:{{ journalArticles.updateTime }}
{{
item.title }}
{{ item.translation_title }}
- DOI:
{{ item.doi }} - 发表时间:
{{ item.publish_year }} - 期刊:
- 影响因子:{{ item.factor }}
- 作者:
{{ item.authors }} - 通讯作者:
{{ item.author }}
数据更新时间:{{ journalArticles.updateTime }}
{{ item.title }}
- 作者:
{{ item.author }}
数据更新时间:{{ monograph.updateTime }}
{{ item.title }}
- 作者:
{{ item.author }}
数据更新时间:{{ sciAawards.updateTime }}
{{ item.title }}
- 作者:
{{ item.author }}
数据更新时间:{{ conferencePapers.updateTime }}
{{ item.title }}
- 作者:
{{ item.author }}
数据更新时间:{{ patent.updateTime }}
William Endres其他文献
William Endres的其他文献
{{
item.title }}
{{ item.translation_title }}
- DOI:
{{ item.doi }} - 发表时间:
{{ item.publish_year }} - 期刊:
- 影响因子:{{ item.factor }}
- 作者:
{{ item.authors }} - 通讯作者:
{{ item.author }}
{{ truncateString('William Endres', 18)}}的其他基金
SBIR Phase II: Cost- and Energy-Efficient Conversion of Cellulosic Biomass to Bio-Fuel Feedstock of Consistent and Preferred Geometry
SBIR 第二阶段:将纤维素生物质经济高效地转化为具有一致和优选几何形状的生物燃料原料
- 批准号:
1026686 - 财政年份:2010
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Cost- and Energy-Efficient Conversion of Cellulosic Biomass to Bio-Fuel Feedstock of Consistent and Preferred Geometry
SBIR 第一阶段:将纤维素生物质经济高效地转化为具有一致和优选几何形状的生物燃料原料
- 批准号:
0839505 - 财政年份:2009
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase II: Micro-quantity Internal Cooling (MQuIC) of Cutting Tools for Increased Productivity via Micro-ducts
SBIR 第二阶段:切削刀具的微量内部冷却 (MQuIC),通过微管道提高生产率
- 批准号:
0646365 - 财政年份:2007
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Micro-quantity Internal Cooling (MQuIC) of Cutting Tools for Increased Productivity via Micro-ducts
SBIR 第一阶段:切削刀具的微量内部冷却 (MQuIC),通过微管道提高生产率
- 批准号:
0512813 - 财政年份:2005
- 资助金额:
-- - 项目类别:
Standard Grant
CAREER: Merging Dynamics and Mechanics for Integrated Machine-Tool, Tooling and Process Analysis
职业:融合动力学和力学以实现集成机床、模具和工艺分析
- 批准号:
0225952 - 财政年份:2001
- 资助金额:
-- - 项目类别:
Continuing Grant
GOALI: Process Modeling and Analysis for "Smart Tool" Redevelopment in Flexible Line Boring
GOALI:柔性直线镗孔“智能工具”再开发的过程建模和分析
- 批准号:
0100210 - 财政年份:2001
- 资助金额:
-- - 项目类别:
Standard Grant
CAREER: Merging Dynamics and Mechanics for Integrated Machine-Tool, Tooling and Process Analysis
职业:融合动力学和力学以实现集成机床、模具和工艺分析
- 批准号:
9734147 - 财政年份:1998
- 资助金额:
-- - 项目类别:
Continuing Grant
Mechanics-Based Analysis of Small-Scale Surface Generation in Hard-Tool Machining
硬质工具加工中小尺寸表面生成的基于力学的分析
- 批准号:
9522809 - 财政年份:1995
- 资助金额:
-- - 项目类别:
Standard Grant
相似国自然基金
Baryogenesis, Dark Matter and Nanohertz Gravitational Waves from a Dark
Supercooled Phase Transition
- 批准号:24ZR1429700
- 批准年份:2024
- 资助金额:0.0 万元
- 项目类别:省市级项目
ATLAS实验探测器Phase 2升级
- 批准号:11961141014
- 批准年份:2019
- 资助金额:3350 万元
- 项目类别:国际(地区)合作与交流项目
地幔含水相Phase E的温度压力稳定区域与晶体结构研究
- 批准号:41802035
- 批准年份:2018
- 资助金额:12.0 万元
- 项目类别:青年科学基金项目
基于数字增强干涉的Phase-OTDR高灵敏度定量测量技术研究
- 批准号:61675216
- 批准年份:2016
- 资助金额:60.0 万元
- 项目类别:面上项目
基于Phase-type分布的多状态系统可靠性模型研究
- 批准号:71501183
- 批准年份:2015
- 资助金额:17.4 万元
- 项目类别:青年科学基金项目
纳米(I-Phase+α-Mg)准共晶的临界半固态形成条件及生长机制
- 批准号:51201142
- 批准年份:2012
- 资助金额:25.0 万元
- 项目类别:青年科学基金项目
连续Phase-Type分布数据拟合方法及其应用研究
- 批准号:11101428
- 批准年份:2011
- 资助金额:23.0 万元
- 项目类别:青年科学基金项目
D-Phase准晶体的电子行为各向异性的研究
- 批准号:19374069
- 批准年份:1993
- 资助金额:6.4 万元
- 项目类别:面上项目
相似海外基金
SBIR Phase I: Reduced Instruction Set Computer-V (RISC-V) Unikernels
SBIR 第一阶段:精简指令集计算机-V (RISC-V) Unikernels
- 批准号:
2103506 - 财政年份:2021
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Novel Method To Quantitatively Assess Spinal Alignment Intraoperatively With Reduced Reliance On Radiation-Based Imaging
SBIR 第一阶段:术中定量评估脊柱排列的新方法,减少对放射成像的依赖
- 批准号:
1843816 - 财政年份:2019
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Modular ozonation technology for improved quality and reduced spoilage from farm to retail
SBIR 第一阶段:模块化臭氧化技术,提高质量并减少从农场到零售的腐败现象
- 批准号:
1622071 - 财政年份:2016
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Development of an Allergen-Reduced Peanut for Commercialization
SBIR 第一阶段:开发用于商业化的低过敏原花生
- 批准号:
1620897 - 财政年份:2016
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Radiation Hardened Integrated Circuits for CT Scanners with Reduced Radiation Exposure
SBIR 第一阶段:用于减少辐射暴露的 CT 扫描仪的抗辐射集成电路
- 批准号:
1346055 - 财政年份:2014
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase II: Structures for reduced critical current to enable Spin Torque Magnetoresistive Random Access Memory
SBIR 第二阶段:降低临界电流的结构,以实现自旋转矩磁阻随机存取存储器
- 批准号:
1058552 - 财政年份:2011
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Titanium Automotive Powertrain Componenets For Increased Fuel Efficiency And Reduced Emissions
SBIR 第一阶段:钛汽车动力总成组件可提高燃油效率并减少排放
- 批准号:
1045207 - 财政年份:2011
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Reduced Biofuels Processing Costs Through Use of Crop Endophytes
SBIR 第一阶段:通过使用作物内生菌降低生物燃料加工成本
- 批准号:
1013883 - 财政年份:2010
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Reduced Noise Bioelectrode for Improved Detection and Imaging
SBIR 第一阶段:降低噪音的生物电极以改善检测和成像
- 批准号:
0945118 - 财政年份:2010
- 资助金额:
-- - 项目类别:
Standard Grant
SBIR Phase I: Structures for reduced critical current to enable Spin Torque MRAM
SBIR 第一阶段:降低临界电流以实现自旋扭矩 MRAM 的结构
- 批准号:
0946127 - 财政年份:2010
- 资助金额:
-- - 项目类别:
Standard Grant