CAREER: Tailoring Rheological Behavior and Interlayer Properties of 3-D Printing Concrete

职业：定制 3D 打印混凝土的流变行为和层间性能

• 批准号: 1653419
• 负责人: Shiho Kawashima
• 金额: $ 50万
• 依托单位: Columbia University
• 依托单位国家: 美国
• 项目类别: Standard Grant
• 财政年份: 2017
• 资助国家: 美国
• 起止时间: 2017-06-01 至 2023-05-31
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1653419&HistoricalAwards=false
• 关键词: CAREER; Tailoring; Rheological; Behavior; Interlayer

This Faculty Early Career Development (CAREER) award is to study 3-D concrete printing, incremental addition of fresh concrete through an automated process to build entire structural elements and structures. Advances in the construction sector have been incremental. This novel technique has the potential to revolutionize the way we construct and repair our infrastructure. One of the major advantages of 3-D concrete printing over conventional static formwork casting is the elimination of the use of formwork and vibration typically necessary for consolidation. This can reduce material and labor costs due to formwork, reduce material waste, cut construction time, and reduce human error. At the same time, form-free and vibration-free casting presents a significant materials engineering challenge to achieve the desired performance, serviceability, and aesthetics of the final structure in place. This award supports fundamental research to provide needed knowledge for the development of concrete systems specifically tailored for 3-D printing applications, where the fresh concrete must be both printable and exhibit the desired properties once it sets. The work will be readily integrated into a broader outreach and education program, Processing and Rheology for Infrastructure and Technology (P.R.I.N.T.), to instill that disruptive innovations in infrastructure have strong underpinnings in multidisciplinary science and engineering research.Key challenges of 3-D concrete printing include achieving sufficient shape stability of the deposited mix, predicting working time, and controlling print speed. The aim of the project is to address each of these issues by identifying and characterizing fundamental rheological parameters to quantitatively describe the reversible and irreversible stiffening behavior of fresh cement-based materials, then tie these parameters to the structural response of the material system to the printing process. The viscoelastic properties up to setting will be characterized by implementing steady-state and quasi-static shear rheological protocols designed to simulate the printing process, from which mix design methodologies will be proposed to enhance shape stability of printed layers after deposition and control working time. A relationship between pumping pressure and print speed will be formulated based on the steady-state rheological properties of pastes modeling the lubrication layer and shear-induced particle migration kinetics of mortars. Further, layer-by-layer 3-D concrete printing introduces an additional consideration of the interlayer, which is novel and unique to this construction technique. The resulting microstructure of the interlayer in printed samples will be characterized and then refined through adjusting the viscoelastic properties and phase change of the material, then tied to the final mechanical performance of the printed element.

这个教师早期职业发展（CAREER）奖是研究3D混凝土打印，通过自动化过程增量添加新混凝土，以构建整个结构元件和结构。建筑部门的进展是渐进的。这项新技术有可能彻底改变我们建造和修复基础设施的方式。与传统的静态模板铸造相比，3D混凝土打印的主要优点之一是消除了通常用于加固的模板和振动的使用。这可以减少由于模板而产生的材料和劳动力成本，减少材料浪费，缩短施工时间，并减少人为错误。与此同时，无成型和无振动铸造提出了一个重大的材料工程挑战，以实现最终结构的理想性能、可维护性和美观性。该奖项支持基础研究，为专门为3D打印应用量身定制的混凝土系统的开发提供所需的知识，其中新混凝土必须是可打印的，并且在凝固后表现出所需的性能。这项工作将很容易被整合到一个更广泛的推广和教育计划，加工和流变基础设施和技术（P.R.I.N.T.），基础设施的颠覆性创新在多学科科学和工程研究中具有强大的基础。3D混凝土打印的关键挑战包括实现沉积混合物的足够形状稳定性，预测工作时间和控制打印速度。该项目的目的是通过识别和表征基本流变参数来解决这些问题，以定量描述新水泥基材料的可逆和不可逆硬化行为，然后将这些参数与材料系统对打印过程的结构响应联系起来。的粘弹性能设置将其特征在于通过实施稳态和准静态剪切流变协议，旨在模拟印刷过程，从混合设计方法将提出，以提高沉积后的印刷层的形状稳定性和控制工作时间。泵送压力和打印速度之间的关系将制定的基础上的稳态流变特性的膏体建模的润滑层和剪切引起的颗粒迁移动力学的砂浆。此外，逐层3D混凝土打印引入了夹层的额外考虑，这对于这种施工技术来说是新颖且独特的。印刷样品中的中间层的所得微观结构将被表征，然后通过调节材料的粘弹性和相变来细化，然后与印刷元件的最终机械性能相关联。

项目成果

Role of shear stress at rest on the viscoelastic response of fresh cement pastes

• DOI: 10.1122/1.5129676
• 发表时间: 2020-03
• 期刊: Journal of Rheology
• 影响因子: 3.3
• 作者: Siwei Ma;S. Kawashima

Enhancing carbonation and strength of MgO cement through 3D printing

• DOI: 10.1016/j.conbuildmat.2022.126867
• 发表时间: 2022-04
• 期刊: Construction and Building Materials
• 影响因子: 7.4
• 作者: A. Douba;P. Badjatya;S. Kawashima

Use of Nanoclays and Methylcellulose to Tailor Rheology for Three-Dimensional Concrete Printing

• DOI: 10.14359/51733129
• 发表时间: 2021-11-01
• 期刊: ACI MATERIALS JOURNAL
• 影响因子: 1.7
• 作者: Douba, AlaEddin;Kawashima, Shiho
• 通讯作者: Kawashima, Shiho

Rheology of fresh cement pastes modified with nanoclay-coated cements

• DOI: 10.1016/j.cemconcomp.2021.104301
• 发表时间: 2021-10-25
• 期刊: CEMENT & CONCRETE COMPOSITES
• 影响因子: 10.5
• 作者: Douba, AlaEddin;Ma, Siwei;Kawashima, Shiho
• 通讯作者: Kawashima, Shiho

Recent advances on yield stress and elasticity of fresh cement-based materials

• DOI: 10.1016/j.cemconres.2019.105798
• 发表时间: 2019-10-01
• 期刊: CEMENT AND CONCRETE RESEARCH
• 影响因子: 11.4
• 作者: Roussel, N.;Bessaies-Bey, H.;Wolfs, R.
• 通讯作者: Wolfs, R.