Multifunctional High Entropy Carbide and Boride (HECARBO) Ceramic Composites: Compositional Space, Novel Synthesis, and Property Tailoring

多功能高熵碳化物和硼化物 (HECARBO) 陶瓷复合材料：成分空间、新颖合成和性能定制

• 批准号: EP/Y020804/1
• 负责人: Shaowei Zhang
• 金额: $ 64.58万
• 依托单位: UNIVERSITY OF EXETER
• 依托单位国家: 英国
• 项目类别: Research Grant
• 财政年份: 2024
• 资助国家: 英国
• 起止时间: 2024 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=EP%2FY020804%2F1
• 关键词: Multifunctional; Entropy; Carbide; Boride; HECARBO

High Entropy Ceramics (HECs) are a new class of materials consisting of more than five components stablised by their high configurational entropy. They are attracting a great deal of attention from the ceramics research community and industry. They were developed following some inspiration from the field of metallurgy, in which the useful compositional space for the exploration of new alloys was drastically increased upon the discovery of High Entropy Alloys (HEAs). In these materials some combination of multiple elements can produce single phase materials, rather than multiple phases by their increased configurational energy. Among HECs, high entropy transition metal carbides (HETMCs) and borides (HETMBs) are the subject of investigation because of their superior properties such as ultra-high melting point and hardness, excellent corrosion resistance, and relatively low density. The goal of this project is to develop novel synthesis methods, and understand and optimise the physical properties, of HECs. To do this we will focus on Group IV and V transition metal carbides and borides with respectively simple rock salt and hexagonal structures as model systems. These materials have the potential to lead to new materials with novel properties that could find commercial applications under the most extreme conditions.In the first part of the work, first principles calculations (DFT) will be used to assist in developing a deep fundamental scientific understanding of HECs, and this will then be used to guide the development of new HEC compositions with unique and industrially-applicable combinations of functional and mechanical properties.In the second part, a novel "microwave and molten salt co-assisted carbo-/borocarbo-thermal reduction" technique will be developed to make pure 1-D/2-D HETMC/HRTMB phase with a high aspect ratio, pure spherical HETMC/HETMB particles, or a mixture consisting of both forms of particles in various ratios (compositional design guided by the above DFT calculations/modelling). The process will use relatively inexpensive metal oxides, B2O3/B4C, and carbon precursors, processed at much lower temperatures (reduction by 300-600oC) and in shorter times (could be reduced to 20min) compared to using traditional processing routes.In the third part, in-situ formed powder mixtures or mixtures formed by combining the first two forms of presynthesised powders in appropriate ratios will be sintered using SPS or flash-SPS sintering to prepare self-reinforced HE carbides/borides composites that can be used under the most extreme engineering conditions, for example applications in, armour, aerospace, refractories, cutting tools, hypersonic vehicles, catalysis, and nuclear reactors. This work, if successful, would not only have significant academic significance, but also great industrial impact, benefiting a number of important communities/sectors.

高熵陶瓷（HEC）是一种由五种以上组分组成的新型材料，它们的高构型熵使其稳定。它们吸引了陶瓷研究界和工业界的极大关注。它们是在冶金领域的一些灵感之后开发的，其中在高熵合金（HEAs）的发现之后，用于探索新合金的有用成分空间急剧增加。在这些材料中，多种元素的某种组合可以产生单相材料，而不是通过它们增加的构型能量产生多相材料。在HEC中，高熵过渡金属碳化物（HETMC）和硼化物（HETMB）是研究的主题，因为它们具有诸如超高熔点和硬度、优异的耐腐蚀性和相对低的密度的优异的上级性质。该项目的目标是开发新的合成方法，并了解和优化HEC的物理特性。为了做到这一点，我们将专注于IV族和V族过渡金属碳化物和硼化物分别简单的岩盐和六方结构作为模型系统。这些材料有可能导致具有新特性的新材料，这些新材料可以在最极端的条件下找到商业应用。在工作的第一部分，第一性原理计算（DFT）将用于帮助发展对HEC的深刻基础科学理解，然后，这将用于指导开发具有独特的和工业上-在第二部分中，将开发一种新的“微波和熔盐共辅助碳/硼碳热还原”技术以制备具有高纵横比的纯1-D/2-D HETMC/HRTMB相，纯球形HETMC/HETMB颗粒，或由两种形式的颗粒以各种比例组成的混合物（由上述DFT计算/建模指导的组成设计）。该工艺将使用相对便宜的金属氧化物B2 O3/B4 C和碳前体，在低得多的温度下加工（降低300- 600 oC）和更短的时间（可缩短至20分钟）。第三部分，在...中原位形成的粉末混合物或通过将前两种形式的预合成粉末以适当比例组合而形成的混合物将使用SPS或快速SPS烧结以制备可在最极端的工程条件下使用的自增强HE碳化物/硼化物复合材料，例如装甲、航空航天、耐火材料、切削工具、高超音速飞行器、催化和核反应堆中的应用。这项工作如果成功，将不仅具有重大的学术意义，而且具有巨大的工业影响，使一些重要的社区/部门受益。