Collaborative Research: In-situ Production of Calcium Carbonate Nanoparticles in Fresh Concrete

波特兰水泥混凝土仍然是世界上使用最广泛的建筑材料，其性能的改进对民用基础设施的设计和使用寿命有潜在的重大好处。将纳米颗粒掺入混凝土中可以显著提高混凝土的特定性能，例如强度和耐久性。然而，由于制造成本高，使用纳米颗粒的效益成本比低，而且纳米颗粒分散困难，因此纳米颗粒在混凝土中的实际应用非常有限。本文研究了在新拌混凝土中原位制备纳米颗粒以提高混凝土的工程性能。两步混合工艺将用于在新混凝土中以低成本生产碳酸钙纳米颗粒，并提供良好的分散性。由于纳米颗粒引发的机制，用这种方法制成的混凝土将具有明显更高的强度和更好的耐久性。对民用基础设施、国民经济和环境效益的潜在效益是巨大的。设计了一项积极的教育计划来补充研究活动，重点是让传统上代表性不足的群体（妇女、少数民族和/或社会经济上处于不利地位的）学生和高中教师参与研究活动。将开发一系列课程模块和专题讲座，将研究成果整合到两所院校的课堂教学中。原位生产碳酸钙纳米颗粒克服了阻碍纳米颗粒在混凝土中实际应用的主要障碍。为了揭示这种方法的工作机制，已经确定了三个假设：1)原位制备的碳酸钙纳米颗粒促进水泥水化，调节水化产物的局部堆积和生长；2)纳米颗粒从无定形或亚稳态到稳定的相变在混凝土中形成了一种结合机制；3)由于水化水泥矿物学的改变，碳酸钙纳米颗粒混凝土具有更低的孔隙率和更高的强度。将采用综合实验和数值方法来检验这些假设。特别是，分子动力学模拟将用于解释该方法对水泥早期水化的影响；热力学模型将用于量化对矿物相组合的影响；先进的材料表征技术（x射线衍射、核磁共振、背散射电子成像等）将使微观结构的模拟和量化得到验证。工程性能将通过机械性能评估和耐久性测试来确定。该奖项反映了美国国家科学基金会的法定使命，并通过使用基金会的知识价值和更广泛的影响审查标准进行评估，被认为值得支持。

Portland cement concrete remains the most widely used construction material in the world, and improvements in its properties have the potential for significant benefit in the design and longevity of civil infrastructure. Incorporating nanoparticles to concrete can significantly enhance specific properties, for example strength and durability. However, real applications of nanoparticles in concrete are very limited because of low benefit-cost ratio of using nanoparticles induced by the high manufacturing cost, and difficulty of dispersing nanoparticles. This research studies the in-situ production of nanoparticles in fresh concrete to enhance the engineering performance. A two-step mixing process will be used to produce calcium carbonate nanoparticles in fresh concrete at low cost, as well as to provide well dispersion. Concrete made by this process will have significantly higher strength and better durability due to mechanisms triggered by the nanoparticles. The potential benefit to civil infrastructure, national economy and environmental benefits can be substantial. An aggressive educational plan is designed to complement the research activities, with an emphasis on involving a group of traditionally underrepresented (woman, minority and/or socio-economically disadvantaged) students and high school teachers in the research activities. A series of course modules and special topics lectures will be developed to integrate the research endeavors into classroom teaching at both institutions.In-situ production of calcium carbonate nanoparticles overcomes the major barriers preventing practical applications of nanoparticles in concrete. Three hypotheses have been identified for revealing the working mechanisms of this method: 1) the in-situ produced calcium carbonate nanoparticles promotes cement hydration and tunes the local packing and growth of hydration products, 2) the phase change of nanoparticles from amorphous or metastable to a stable one creates a binding mechanism in concrete, and 3) concrete with calcium carbonate nanoparticles exhibit lower porosity and higher strength due to changing in mineralogy of hydrated cement. A comprehensive experimental and numerical approach will be applied to test these hypotheses. Especially, molecular dynamics simulations will be used to explain the effects of the method on the early hydration of cement; thermodynamic modeling will be employed to quantify the effects on the mineral phase assemblage; advanced material characterization techniques (x-ray diffraction, nuclear magnetic resonance, backscattered electron imaging, etc.) will enable validation of the simulations and quantification of the microstructure. The engineering performance will be determined by the evaluation of mechanical properties and durability testing.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.