Construction of a Pallet Changer with Automatic Setup Function in Flexible Manufacturing Cells

柔性制造单元中具有自动设置功能的托盘更换装置的构建

基本信息

  • 批准号:
    59850027
  • 负责人:
  • 金额:
    $ 3.26万
  • 依托单位:
  • 依托单位国家:
    日本
  • 项目类别:
    Grant-in-Aid for Developmental Scientific Research
  • 财政年份:
    1984
  • 资助国家:
    日本
  • 起止时间:
    1984 至 1985
  • 项目状态:
    已结题

项目摘要

A flexible manufacturing cell (FMC) is a basic machining unit of a job-shop type manufacturing system. Recently, the FMC has attracted special interest as a new manufacturing unit for low-volume, variety production. In the FMC developed for this study, setup operation of a workpiece, especially centering of workpieces, is the most important and complicated operation. It is hard to automate this operation; even today, in automated job shops, centering operations are often conducted by operators.In this study, a new type of FMC with automatic setup function was designed, and an automatic setup equipment for FMC was constructed. This setup operation is automatically conducted by an industrial robot and a workpiece clamping device. This automatic setup equipment intends to free operators from complicated centering operations of workpieces and to promote complete unmanned factories. The following results were obtained from this study.1. A new type of flexible manufacturing cell was developed. The FMC is composed of an index-pallet changer, clamping stands, a loading-unloading station, and an industrial robot. The FMC has the following features:(1) An industrial robot conducts two functions: handling workpieces and measuring the position of workpieces.(2) A multiple number of clamping stands is installed on an index-pallet changer. While a workpiece is machined on one of the clamping stands by an NC machine tool or a machining center, the centering operation by the industrial robot can be conducted for workpieces on the other clamping stands which are on standby for machining. Thus, both machining and centering operations can be simultaneously processed in the FMC proposed.(3) All operations are systematically controlled by a micro-computer.2. Computer simulation of centering operation was conducted for workpieces in order to check the feasibility of correct centering operation.3. The procedure for effective use of FMC was explained with a numerical example.
柔性制造单元(FMC)是作业车间型制造系统的基本加工单元。最近,FMC作为一种小批量、多样化生产的新制造单元引起了人们的特别兴趣。在本研究开发的FMC中,工件的放正操作,特别是工件的对中是最重要和最复杂的操作。这个操作很难自动化;即使在今天,在自动化作业车间中,定心作业也经常由操作员进行。本文设计了一种具有自动设置功能的新型FMC,并构建了FMC自动设置设备。该安装操作由工业机器人和工件夹紧装置自动完成。该自动设置设备旨在将操作人员从复杂的工件定心操作中解放出来,促进完全的无人工厂。本研究得到以下结果:提出了一种新型柔性制造单元。FMC由分度换板机、夹紧架、装卸站和工业机器人组成。FMC具有以下特点:(1)工业机器人具有搬运工件和测量工件位置两种功能。(2)多个夹紧架安装在分度托盘转换器上。当数控机床或加工中心在其中一个夹架上加工工件时,工业机器人可以对另一个待加工的夹架上的工件进行定心操作。因此,在FMC中,加工和定心操作可以同时进行。所有的操作都由一台微机系统地控制。为了验证正确定心操作的可行性,对工件进行了定心操作的计算机模拟。通过数值算例说明了有效利用FMC的步骤。

项目成果

期刊论文数量(10)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)
2nd JAACE Symposium on Flexible Automation. (1985)
第二届 JAACE 灵活自动化研讨会。
  • DOI:
  • 发表时间:
  • 期刊:
  • 影响因子:
    0
  • 作者:
  • 通讯作者:
日本経営工学会誌. 35-3. (1984)
日本工业科学技术学会杂志 35-3 (1984)。
  • DOI:
  • 发表时间:
  • 期刊:
  • 影响因子:
    0
  • 作者:
  • 通讯作者:
Transactions of the Japan Society of Mechanical Engineers. 50-454. (1984)
日本机械工程师学会会刊。
  • DOI:
  • 发表时间:
  • 期刊:
  • 影响因子:
    0
  • 作者:
  • 通讯作者:
Journal of Japan Industrial Management Association. 35-3. (1984)
日本产业管理协会杂志。
  • DOI:
  • 发表时间:
  • 期刊:
  • 影响因子:
    0
  • 作者:
  • 通讯作者:
日本機械学会論文集. 50-454. (1984)
日本机械工程师学会会刊 50-454 (1984)。
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  • 发表时间:
  • 期刊:
  • 影响因子:
    0
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HITOMI Katsundo其他文献

HITOMI Katsundo的其他文献

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{{ truncateString('HITOMI Katsundo', 18)}}的其他基金

INFORMATION CONSTRUCTION OF INDUSTRIAL NETWORKS FOR REGIONAL-INDEPENDENT PRODUCTION
区域自主生产工业网络信息化建设
  • 批准号:
    13630158
  • 财政年份:
    2001
  • 资助金额:
    $ 3.26万
  • 项目类别:
    Grant-in-Aid for Scientific Research (C)
Analysis and Construction of Recycling-oriented Industrial Network
循环型产业网络分析与构建
  • 批准号:
    09430027
  • 财政年份:
    1997
  • 资助金额:
    $ 3.26万
  • 项目类别:
    Grant-in-Aid for Scientific Research (B)
Developing Strategic Information for CIM Environment
开发 CIM 环境的战略信息
  • 批准号:
    03553001
  • 财政年份:
    1991
  • 资助金额:
    $ 3.26万
  • 项目类别:
    Grant-in-Aid for Developmental Scientific Research (B)
Control Methodologies and Their Systematic Approach to Automated Manufacturing Systems
自动化制造系统的控制方法及其系统方法
  • 批准号:
    02402028
  • 财政年份:
    1990
  • 资助金额:
    $ 3.26万
  • 项目类别:
    Grant-in-Aid for General Scientific Research (A)
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