Control Methodologies and Their Systematic Approach to Automated Manufacturing Systems

自动化制造系统的控制方法及其系统方法

• 批准号: 02402028
• 负责人: HITOMI Katsundo
• 金额: $ 18.75万
• 依托单位: Kyoto University
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for General Scientific Research (A)
• 财政年份: 1990
• 资助国家: 日本
• 起止时间: 1990 至 1993
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-02402028/
• 关键词: Automated Manufacturing System; Control; CIM; Production Management; Vibration; Noise; Failure Diagnosis; Quality Design; 信頼性; ニュ-ラルネットワ-ク; 生産システム工学; 産業用ロボット; 作業環境

The aims of the research are to systematize control methodologies for automated manufacturing systems and to develop new control technologies. In order to control optimally the manufacturing system, a total system which controls not only "flow of materials" but also "flow of information" should be developed. CIM (Computer-Integrated Manufacturing) is one of the total systems. Thereby, the concept and its strategic meaning were clarified, and production management, vibration / noise control and production control were analyzedThe methods for production planning, layout planning, product design and process planning were analyzed for developing the CIM.The optimal production planning methods were clarified in order to tackle with fluctuations of product demand and machine failures. A GT layout planning method and an optimal design procedure for industrial robots were developed. Furthermore, optimal machining conditions were analyzedActive control methods for reducing noise in factories were analyzed. A semiactive control method for duct noise was developed using a volume-variable resonator, an optimization analysis of an active noise control method was made, and an adaptive active attenuation of periodic low frequency noise of factories was discussed. Furthermore, optimal design methods for vibration control devices with passive gyroscopic dampers were clarifiedAutomated failure diagnosis systems for production facilities were analyzed. Automated measurement methods of drill wear and chipping were developed using image processing techniques, automated failure diagnosis of machine elements were analyzed by newral networks, and a recursive rulebase system was developed for generating fault tree. Furthermore, a quality design method with multi objective characteristics was clarified

该研究的目的是使自动化制造系统的控制方法系统化并开发新的控制技术。为了最佳地控制制造系统，应该开发一个不仅控制“材料流”而且控制“信息流”的总体系统。 CIM（计算机集成制造）就是其中之一。从而明确了概念及其战略意义，分析了生产管理、振动/噪声控制和生产控制，分析了开发CIM的生产计划、布局计划、产品设计和工艺计划的方法，明确了最佳生产计划方法，以应对产品需求波动和机器故障。开发了工业机器人的 GT 布局规划方法和优化设计程序。此外，还分析了最佳加工条件，分析了降低工厂噪声的主动控制方法。提出了一种利用变体积谐振器的管道噪声半主动控制方法，对主动噪声控制方法进行了优化分析，讨论了工厂周期性低频噪声的自适应主动衰减。此外，还阐明了被动陀螺减振器振动控制装置的优化设计方法，并对生产设备的故障自动诊断系统进行了分析。利用图像处理技术开发了钻头磨损和崩刃的自动测量方法，通过神经网络分析了机器元件的自动故障诊断，并开发了用于生成故障树的递归规则库系统。进一步明确了具有多目标特性的质量设计方法

项目成果

山品元: "複数の特性変数を考慮したもとで製造コスト最小化を目的とする品質設計法" 精密工学会誌. 59. 1459-1464 (1993)

Hajime Yamashina：“通过考虑多个特征变量来最小化制造成本的质量设计方法”日本精密工程学会杂志 59. 1459-1464 (1993)。

松久寛: "振動・騒音の能動制御:基本と最近の実用事例" システム/制御/情報. 36. 600-606 (1992)

Hiroshi Matsuhisa：“振动和噪声的主动控制：基础知识和最近的实际例子”系统/控制/信息 36. 600-606 (1992)。

H.Yamashina: "Detection of small cracks in the chain of a trolley conveyor with an infrared camera" Journal of Intelligent Manufacturing. Vol.4. 259-267 (1993)

H.Yamashina：“用红外摄像机检测台车输送机链条中的小裂纹”《智能制造杂志》。

西原修: "受動形ジャイロ制振機構の最適設計" 日本機械学会論文集(C編). 59. 1053-1061 (1993)

Osamu Nishihara：“被动陀螺阻尼机构的优化设计”日本机械工程师学会会刊（ed.C）59。1053-1061（1993）。

Katsundo Hitomi: "CIM as Manufacturing Strategy" Journal of Advanced Automation Technology. 3. 3-7 (1992)

Katsundo Hitomi：“CIM 作为制造策略”《先进自动化技术杂志》。