Inspection system of gear measuring machine by virtual gear checker

虚拟齿轮检测仪齿轮测量机检测系统

• 批准号: 15206018
• 负责人: KUBO Aizoh
• 金额: $ 30.95万
• 依托单位: Kyoto University
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (A)
• 财政年份: 2003
• 资助国家: 日本
• 起止时间: 2003 至 2005
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/en/grant/KAKENHI-PROJECT-15206018/
• 关键词: Gear; Accuracy inspection; Accuracy of tooth flank from; Virtual machine; Involute artifact

The performance of gears, e.g.for vehicles, is influenced much by 3 dimensional tooth flank form of 100nm order and therefore it is necessary to accomplish the high accuracy of gear measuring machine (gear checker) used for quality control. ISO quality guarantee system requires suppliers to clarify the measurement uncertainty of measuring machine for quality control. In this research, virtual gear checker, a simulation model of gear measuring machine, is proposed, where the mechanism and the motion of the machine and a variety of errors of it are incorporated. Virtual gear checker outputs the virtual measured data with errors and it clarifies the uncertainty of gear checker measurement. The followings are accomplished in this research.(1)Simulation model of gear measuring machine (Virtual gear checker) program was developed, where the mechanisms and errors of the machine are considered. It is confirmed that virtual gear checker outputs reasonable virtual measuring data and the uncertainty of measurement. Virtual measurement was applied into the measurement of spur gear artifact and helical gear artifact and its uncertainty is evaluated.(2)The influence of the errors of gear checker on measured data is investigated by virtual gear checker. The inspection/calibration method by using gear artifacts is proposed.(3)Highly precise measuring method of gear artifact by ultra precise contact probe 3D measuring machine and the analyzing method of measured data are developed. It contributes to high accuracy calibration of gear artifacts.(4)Structure of precise involute artifact, on which inspection/calibration system of gear checker is based, is investigated.

以汽车为例，齿轮的性能受100nm量级的三维齿面形状的影响很大，因此需要实现用于质量控制的齿轮测量机（齿轮校准器）的高精度。ISO质量保证体系要求供应商明确测量机的测量不确定度，以便进行质量控制。本文提出了一种齿轮测量机的仿真模型——虚拟齿轮校核器，该模型综合考虑了齿轮测量机的机构、运动和各种误差。虚拟齿轮校准器输出带有误差的虚拟测量数据，阐明了齿轮校准器测量的不确定性。本研究主要完成了以下工作：(1)开发了齿轮测量机的仿真模型（Virtual gear checker）程序，考虑了齿轮测量机的机理和误差。验证了虚拟齿轮校核器输出的虚拟测量数据合理，测量不确定度低。将虚拟测量技术应用于直齿轮和斜齿轮工件的测量，并对其不确定度进行了评定。(2)利用虚拟齿轮校核器研究了齿轮校核误差对测量数据的影响。提出了利用齿轮工件进行检测/标定的方法。(3)提出了采用超精密接触探头三维测量机对齿轮工件进行高精度测量的方法及测量数据的分析方法。它有助于齿轮工件的高精度校准。(4)研究了精密渐开线工件的结构，该工件是齿轮校准器检测/校准系统的基础。

项目成果

原子間力プローブ式形状測定機を用いた軸状機械部品の評価法

利用原子力探针式形状测量机评价轴状机械零件的方法

• 发表时间: 2005
• 期刊: 2005年度精密工学会秋季大会講演論文集 (CD-ROM)
• 作者: 竹岡郁;小森雅晴;久保愛三;狩谷悠史;伊藤雄大;八田健一郎;竹内博之;吉住恵一;高辻利之;大澤尊光
• 通讯作者: 大澤尊光

Calibration method of gear checker by virtual gear checker (VGC)

虚拟齿轮校验仪（VGC）的齿轮校验仪标定方法

• 发表时间: 2006
• 期刊: Proceedings of the Japan society of mechanical engineers Kansai
• 作者: Masaharu KOMORI;Kazuhiko OKAMOTO;Masaki TAKAHASHI;Aizoh KUBO
• 通讯作者: Aizoh KUBO

バーチャルギヤチェッカー(VGC)による歯形測定機校正法

使用虚拟齿轮检查器（VGC）的齿形测量机校准方法

• 发表时间: 2006
• 期刊: 日本機械学会関西支部 第81期定時総会講演会講演論文集
• 作者: 小森雅晴;岡本和彦;高橋正樹;竹岡郁;久保愛三
• 通讯作者: 久保愛三

Evaluating method of machine parts with axis by atomic force probe measuring machine

原子力探针测量机对有轴机械零件的评定方法

• 发表时间: 2005
• 期刊: Proceedings of the Japan society for precision engineering 2005 Spring (CD-ROM)
• 作者: Fumi TAKEOKA;Masaharu KOMORI;Aizoh KUBO;Yuji KARIYA;Takehiro ITO;Kenichiro HATTA;Hiroyuki TAKEUCHI;Keiichi YOSHIZUMI;Toshiyuki TAKATSUJI;Sonko OSAWA
• 通讯作者: Sonko OSAWA