ColdCor-flex: A cold corrugating process enabling a disruptive business model for sheet converters and box makers with significantly reduced carbon footprint, capital and operating costs.

ColdCor-flex:一种冷瓦楞工艺,为板材加工商和纸箱制造商提供颠覆性的商业模式,显着降低碳足迹、资本和运营成本。

基本信息

  • 批准号:
    52359
  • 负责人:
  • 金额:
    $ 41.24万
  • 依托单位:
  • 依托单位国家:
    英国
  • 项目类别:
    Study
  • 财政年份:
    2020
  • 资助国家:
    英国
  • 起止时间:
    2020 至 无数据
  • 项目状态:
    已结题

项目摘要

Legacy manufacturing approaches for the production of corrugated board are hugely wasteful of energy and water. They are also extremely capital intensive, and lack the flexibility required to meet the complex demands of modern B2B and retail supply chains.With increasing overall demand from online retail, the cardboard market is growing by a CAGR of 4.4%. However, due to the capital and operating cost burden of existing manufacturing technology, sheet converters (corrugated packaging producers) are limited to a very few suppliers, themselves wedded to use of the largest format paper feedstock, and unable to offer their customers less-than full lorry load quantities at cost effective prices. With existing board producers thinly distributed, the environmental and economic cost of storage, and shipping a board product, consisting of ~50% air, sometimes 100s of miles is not sustainable. These cumbersome legacy technologies lack the flexibility to meet today's customer demands efficiently, cost effectively and with minimal environmental impact.We have developed to prototype stage a revolutionary corrugator technology which requires no process water, uses significantly less energy, occupies much less space and requires a fraction of the existing capital expenditure. Where before a sheet converter could never contemplate the flexibility of on-site board manufacture, with the Interpac corrugator, ColdCor-Flex**,** cost-effective and flexible production of board can now become a reality. In order to develop our solution to a pre-production prototype for demonstration to stakeholders, we have some key technical challenges to overcome.With a long-standing relationship, the two partners of the project have assembled a strong team to deliver this carefully planned work. Total costs for the 18-month project are budgeted at £475,031 of which we are requesting £332,521 of grant funding. The project will output prototype drying and corrugating technology, installed on our existing pilot line, together with the results of board and box testing, and a formal impacts and benefits analysis
传统的瓦楞纸板生产方法非常浪费能源和水。它们也是资本密集型的,并且缺乏满足现代B2B和零售供应链复杂需求所需的灵活性。随着在线零售的整体需求不断增长,纸板市场的复合年增长率为4.4%。然而,由于现有制造技术的资本和运营成本负担,片材转换器(瓦楞包装生产商)仅限于极少数供应商,他们自己坚持使用最大幅面的纸原料,并且无法以成本有效的价格向他们的客户提供少于满载卡车的数量。由于现有的纸板生产商分布稀疏,存储的环境和经济成本,以及运输由~50%空气组成的纸板产品,有时100英里是不可持续的。这些笨重的传统技术缺乏灵活性,无法高效、经济地满足当今客户的需求,并且对环境的影响最小。我们已经开发出一种革命性的瓦楞机技术,该技术不需要工艺用水,使用的能源显著减少,占用的空间也大大减少,所需的资本支出仅为现有资本支出的一小部分。在此之前,板材加工厂永远无法考虑现场纸板生产的灵活性,而有了Interpac瓦楞机,ColdCor-Flex**,** 具有成本效益和灵活性的纸板生产现在可以成为现实。为了将我们的解决方案开发为预生产原型,以向利益相关者进行演示,我们需要克服一些关键的技术挑战。凭借长期的合作关系,该项目的两个合作伙伴组建了一支强大的团队来完成这项精心策划的工作。这个为期18个月的项目的总成本预算为475,031英镑,其中我们请求332,521英镑的赠款资金。该项目将输出原型干燥和瓦楞技术,安装在我们现有的试验生产线上,以及纸板和纸箱测试的结果,以及正式的影响和效益分析

项目成果

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其他文献

Internet-administered, low-intensity cognitive behavioral therapy for parents of children treated for cancer: A feasibility trial (ENGAGE).
针对癌症儿童父母的互联网管理、低强度认知行为疗法:可行性试验 (ENGAGE)。
  • DOI:
    10.1002/cam4.5377
  • 发表时间:
    2023-03
  • 期刊:
  • 影响因子:
    4
  • 作者:
  • 通讯作者:
Differences in child and adolescent exposure to unhealthy food and beverage advertising on television in a self-regulatory environment.
在自我监管的环境中,儿童和青少年在电视上接触不健康食品和饮料广告的情况存在差异。
  • DOI:
    10.1186/s12889-023-15027-w
  • 发表时间:
    2023-03-23
  • 期刊:
  • 影响因子:
    4.5
  • 作者:
  • 通讯作者:
The association between rheumatoid arthritis and reduced estimated cardiorespiratory fitness is mediated by physical symptoms and negative emotions: a cross-sectional study.
类风湿性关节炎与估计心肺健康降低之间的关联是由身体症状和负面情绪介导的:一项横断面研究。
  • DOI:
    10.1007/s10067-023-06584-x
  • 发表时间:
    2023-07
  • 期刊:
  • 影响因子:
    3.4
  • 作者:
  • 通讯作者:
ElasticBLAST: accelerating sequence search via cloud computing.
ElasticBLAST:通过云计算加速序列搜索。
  • DOI:
    10.1186/s12859-023-05245-9
  • 发表时间:
    2023-03-26
  • 期刊:
  • 影响因子:
    3
  • 作者:
  • 通讯作者:
Amplified EQCM-D detection of extracellular vesicles using 2D gold nanostructured arrays fabricated by block copolymer self-assembly.
使用通过嵌段共聚物自组装制造的 2D 金纳米结构阵列放大 EQCM-D 检测细胞外囊泡。
  • DOI:
    10.1039/d2nh00424k
  • 发表时间:
    2023-03-27
  • 期刊:
  • 影响因子:
    9.7
  • 作者:
  • 通讯作者:

的其他文献

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{{ truncateString('', 18)}}的其他基金

An implantable biosensor microsystem for real-time measurement of circulating biomarkers
用于实时测量循环生物标志物的植入式生物传感器微系统
  • 批准号:
    2901954
  • 财政年份:
    2028
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Exploiting the polysaccharide breakdown capacity of the human gut microbiome to develop environmentally sustainable dishwashing solutions
利用人类肠道微生物群的多糖分解能力来开发环境可持续的洗碗解决方案
  • 批准号:
    2896097
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
A Robot that Swims Through Granular Materials
可以在颗粒材料中游动的机器人
  • 批准号:
    2780268
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Likelihood and impact of severe space weather events on the resilience of nuclear power and safeguards monitoring.
严重空间天气事件对核电和保障监督的恢复力的可能性和影响。
  • 批准号:
    2908918
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Proton, alpha and gamma irradiation assisted stress corrosion cracking: understanding the fuel-stainless steel interface
质子、α 和 γ 辐照辅助应力腐蚀开裂:了解燃料-不锈钢界面
  • 批准号:
    2908693
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Field Assisted Sintering of Nuclear Fuel Simulants
核燃料模拟物的现场辅助烧结
  • 批准号:
    2908917
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Assessment of new fatigue capable titanium alloys for aerospace applications
评估用于航空航天应用的新型抗疲劳钛合金
  • 批准号:
    2879438
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Developing a 3D printed skin model using a Dextran - Collagen hydrogel to analyse the cellular and epigenetic effects of interleukin-17 inhibitors in
使用右旋糖酐-胶原蛋白水凝胶开发 3D 打印皮肤模型,以分析白细胞介素 17 抑制剂的细胞和表观遗传效应
  • 批准号:
    2890513
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
CDT year 1 so TBC in Oct 2024
CDT 第 1 年,预计 2024 年 10 月
  • 批准号:
    2879865
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship
Understanding the interplay between the gut microbiome, behavior and urbanisation in wild birds
了解野生鸟类肠道微生物组、行为和城市化之间的相互作用
  • 批准号:
    2876993
  • 财政年份:
    2027
  • 资助金额:
    $ 41.24万
  • 项目类别:
    Studentship

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