Feeders and Laser Micrometer for Existing State-of-the-Art Twin-Screw Extruder

适用于现有最先进双螺杆挤出机的喂料器和激光测微计

• 批准号: RTI-2022-00097
• 负责人: Arjmand, Mohammad
• 金额: $ 7.9万
• 依托单位: University of British Columbia
• 依托单位国家: 加拿大
• 项目类别: Research Tools and Instruments
• 财政年份: 2021
• 资助国家: 加拿大
• 起止时间: 2021-01-01 至 2022-12-31
• 项目状态: 已结题
• 来源: https://www.nserc-crsng.gc.ca/ase-oro/Details-Detailles_eng.asp?id=742920
• 关键词: Feeders; Laser; Micrometer; Existing; State

Polymers and multifunctional polymer composites (a mixture of polymers and functional fillers) are rapidly substituting metals and ceramics in different industries due to their lightweight, low cost, easy processability, corrosion resistance, and improved design options. These properties have made polymeric materials an attractive base material in a myriad of scientific research fields as well as industrial applications, such as energy, electronics, defence, automotive, aerospace, construction, among others. Twin-screw extruder is a key piece of equipment in the polymer industry to process polymers and polymer composites and render them the desired shape. The Okanagan campus of the University of British Columbia (UBCO) has the privilege of possessing a state-of-the-art twin-screw extruder to melt mix a broad spectrum of polymers and functional fillers towards the development of multifunctional polymer composites. This setup is unique across both UBC campuses and deemed to function as horsepower to satisfy the needs of academia and industry in the area of polymer and polymer composites in the province of BC. However, the equipment still lacks (1) feeders in order to have a controlled mixing of functional fillers and polymers at pre-set ratios in continuous mode and (2) a laser micrometer to continuously monitor the diameter of generated polymer and polymer composite filaments. This research proposal aims to secure funding to purchase these missing parts, so the setup can render fine products meeting the needs of academia and advanced industries across BC and Canada. Currently, due to the absence of feeders, our HQP adds polymers and fillers to the extruder using inaccurate bulk premixing and insertion, resulting in unreliable (non-repeatable) final products and research data. As such, two feeders are required (one for the polymer and one for the functional filler) to develop polymer composites at precise filler loadings in continuous mode. Furthermore, the laser micrometer is essential to monitor the consistency of filaments' diameter in continuous mode, thereby generating high-quality homogeneous filaments and pellets. The requested feeders and laser micrometer will be placed beside and linked to the existing extruder setup in the newly established Clean Tech Hub at UBCO, called Innovation Precinct (IP1) building. Primarily, the extruder will support the team of applicants (Drs. Arjmand, Rojas, Jiang, Abdin, and Zarifi) from both UBC campuses, who are in urgent need of this equipment daily. At the same time, the equipment is expected to bring many opportunities for other collaborating faculty members across UBC in other materials- and manufacturing-related research projects, especially for colleagues from BioProducts Institute (BPI), Materials and Manufacturing Research Institute (MMRI), Advanced Materials and Manufacturing (AMM) Research Cluster, and Composites Research Network.

聚合物和多功能聚合物复合材料（聚合物和功能性填料的混合物）由于其重量轻、成本低、易于加工、耐腐蚀和改进的设计选择，正在不同行业迅速取代金属和陶瓷。这些特性使聚合物材料成为众多科学研究领域和工业应用领域中具有吸引力的基础材料，如能源、电子、国防、汽车、航空航天、建筑等。双螺杆挤出机是聚合物工业中加工聚合物和聚合物复合材料并使其具有所需形状的关键设备。不列颠哥伦比亚大学奥肯那根校区（UBCO）拥有最先进的双螺杆挤出机，可以熔融混合各种聚合物和功能性填料，以开发多功能聚合物复合材料。这种设置在UBC校园中是独一无二的，被认为是满足BC省聚合物和聚合物复合材料领域学术界和工业界需求的动力。然而，该设备仍然缺乏(1)供料器，以便在连续模式下以预先设定的比例控制功能性填料和聚合物的混合；(2)激光测微仪，以连续监测生成的聚合物和聚合物复合长丝的直径。本研究计划旨在确保资金购买这些缺失的部分，因此设置可以提供优质的产品，满足学术界和先进的行业在BC和加拿大的需求。目前，由于没有给料器，我们的HQP使用不准确的散装预混和插入将聚合物和填料添加到挤出机中，导致最终产品和研究数据不可靠（不可重复）。因此，需要两个给料机（一个用于聚合物，一个用于功能性填料）在连续模式下以精确的填料负载开发聚合物复合材料。此外，在连续模式下，激光千分尺对于监测丝直径的一致性至关重要，从而产生高质量的均匀丝和球团。所要求的给料机和激光测微仪将放置在UBCO新建立的清洁技术中心（称为创新区（IP1）大楼）的现有挤出机设置旁边并与之相连。首先，挤出机将支持申请人团队(博士。Arjmand, Rojas, Jiang， Abdin和Zarifi)来自UBC两个校区，他们每天都迫切需要这些设备。同时，该设备预计将为UBC其他与材料和制造相关的研究项目的其他合作教职员工带来许多机会，特别是来自生物制品研究所（BPI），材料和制造研究所（MMRI），先进材料和制造研究集群（AMM）和复合材料研究网络的同事。