Fluid physics of cold gas-dynamic spray process

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Cold gas-dynamic spray has the potential to revitalize and revolutionize the Australian manufacturing sector and economy. It is a technologically advanced flexible free-forming process with potential applications in the aviation, automotive, naval and bio-medical sectors. It allows for the design of functional surfaces from the nano-scale to the macro-scale that can be manufactured by spraying material coatings of arbitrary thickness and density on a substrate. The process of the spray particle delivery is crucial and not understood. This research will investigate the fluid physics and spray particle physics to gain the essential understanding necessary to make this process energy efficient and extend its range of application.