SBIR Phase I: Fast-Response, High Sensitivity MEMS based NOx Emission Sensor

该小型企业创新研究(SBIR)第一阶段项目展示了用于柴油和其他稀燃发动机的基于快速响应、高灵敏度MEMS的NOx排放传感器的技术可行性。这项创新将S公司基于碳化硅的MEMS压电双晶片微谐振器化学检测技术与麻省理工学院专利的氮氧化物传感器材料技术相结合，开发出能够在恶劣的发动机排放环境中运行的排放控制所需的氮氧化物传感器。这将通过1)制定针对灵敏度、可逆性和长期稳定性进行优化的NOx敏感材料组合物，2)开发将NOx敏感材料集成到其MEMS谐振器上的沉积工艺，以及3)开发与高温兼容的电极和与热机排放兼容的封装来实现。如果成功，拟议的NOx传感器将满足一个战略和未得到满足的需求，使柴油发动机符合美国环境保护局(EPA)、欧盟和日本正在实施的新的柴油发动机排放标准。拟议的计划将开发和展示高度创新、灵敏和稳定的基于MEMS的谐振式传感器，适用于在高温和具有化学侵略性的发动机排放环境中检测NOx和最终其他污染物，并将使美国工业在发动机排放NOx控制方面处于领先地位。为了达到这些标准，汽车和卡车制造商已经转向了两种降低尾气NOx排放水平的后处理技术。这两种后处理技术都需要NOx传感器，以1)控制后处理捕集器-再生循环，以及2)监测后处理系统的性能，确认适当的NOx限制或触发发动机检查。指示器。NOx传感器将允许清洁、节能的柴油发动机继续取代汽油发动机，从而在不增加NOx污染物的情况下降低燃油消耗和碳排放。此外，随着氮氧化物传感器和氮氧化物修复技术被引入柴油汽车、卡车、机车、柴油发电机等，这些系统将变得更加清洁，以更清洁的空气、改善健康和降低医疗成本的形式为社会提供重大价值。

This Small Business Innovation Research (SBIR) Phase I project demonstrates the technical feasibility of a Fast-Response, High Sensitivity MEMS based NOx Emission Sensor for Diesel and Other Lean Burn Engines. The innovation combines the company?s SiC-based MEMS piezoelectric bimorph microresonator chemical detection technology with a NOx sensor materials technology patented by MIT, to develop a NOx sensor needed for emissions control and capable of operation in harsh engine emissions environments. This will be accomplished by 1) formulating NOx-sensitive material compositions optimized for sensitivity, reversibility and long term stability, 2) developing deposition processes for integrating the NOx sensitive materials onto its MEMS resonators, and 3) developing high temperature compatible electrodes and packaging compatible with hot engine emissions. If successful the proposed NOx sensor will fill a strategic and unmet need allowing diesel engines to conform to new diesel engine emissions standards being implemented by the U.S. Environmental Protection Agency (EPA), European Union and Japan. The proposed program will develop and demonstrate highly innovative, sensitive and stable MEMS-based resonator sensor suitable for detecting NOx and ultimately other pollutants in high temperature and chemically aggressive engine emissions environments, and will position US industry for a leadership role in engine emissions NOx control. In order to meet these standards, automobile and truck manufacturers have turned to two after-treatment technologies that reduce tailpipe NOx emission levels. Both after-treatment technologies require NOx sensors, to 1) control the after treatment trap-regenerate cycle, and 2) to monitor after-treatment system performance, confirming proper NOx restriction or triggering the ?check engine? indicator. The NOx sensor will allow clean, energy efficient diesel engines to continue to replace gasoline engines, thereby reducing fuel consumption and carbon emissions without increasing NOx pollutants. Furthermore, as the NOx sensor and NOx remediation technologies are introduced into diesel automobiles, trucks, locomotives, diesel power generators etc., these systems will become cleaner providing significant value to society in the form of cleaner air, improved health and reduced medical costs.