Development of Analytical and Experimental Technologies for Crystal Morphological Control Fabrication of Hyper-Formability Material

超成形材料晶体形貌控制制造分析和实验技术的发展

• 批准号: 08455065
• 负责人: NAKAMACHI Eiji
• 金额: $ 4.93万
• 依托单位: Osaka Institute of Technology
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (B)
• 财政年份: 1996
• 资助国家: 日本
• 起止时间: 1996 至 1998
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-08455065/
• 关键词: Crystal plasticity theory; finite element method; optimum design; crystal lattice; crystal orientation; texture; hardening-softening evolution; material fabrication design; 最適設計手法; 材料創成設計

The crystalline plasticitybased finite element technology revealed the great progress in the field of mesomaterial engineering to study the strength and formability, Further the fabrication technology based on these crystal control has been developed very much by using computer simulation, such like the finite element analyses. For this phenomenological mesomaterial modeling for the finite element analyses, the parameter identification is required by employing the experimental observation results of single and poly crystal material deformations. In this research, the hardening - softening evolution equation has been proposed and embedded in the elastic/crystalline plastic constitutive equation. The uni-axis tension tests of pure aluminum single crystal under the condition of different directions between the crystalline orientation {010} and tensile axis, has provided the stress-strain relationship, slip lines and strain localization patterns. It is demonstrated that the numerical resul … More ts of deformation and strain localization of single crystal rectangular sheet tension shows good agreements with the experimental observations, which elucidate the anisotropic effects on the deformation clearly.This elastic/crystalline viscoplastic finite element analysis tool is also applied to design the crystalline orientation distributions- texture - of the sheet metal in conjunction with the discretized optimization methods, such like the grid method, simplex method, the sweeping simplex method, the simulated annealing method and hybrid method. These system try to find the hyper-formability sheet metal. We investigate how the interaction between the slip-system affects on the strain localization and formability of the sheet. These polycrystalline morphology of aluminum sheet was modeled by employing the Voronoi polygons and the selected orientations - texture - of FCC cold rolled sheet. It demonstrated that the proposed design system found the best combination of selected orientations which has the best formability. Less

基于晶体塑性的有限元技术揭示了细观材料工程领域在研究其强度和成形性方面取得的巨大进展，并且基于这些晶体控制的制造技术也得到了很大的发展，如利用计算机模拟进行有限元分析。对于有限元分析的现象学介材料建模，需要利用单晶和多晶材料变形的实验观测结果进行参数辨识。本研究提出了硬化-软化演化方程，并将其嵌入到弹/晶塑性本构方程中。对纯铝单晶在晶体取向{010}与拉伸轴之间不同方向条件下进行单轴拉伸试验，得到了应力-应变关系、滑移线和应变局部化模式。结果表明，单晶矩形片拉伸变形和应变局部化的数值结果与实验结果吻合较好，清楚地说明了各向异性对变形的影响。结合网格法、单纯形法、扫描单纯形法、模拟退火法和混合法等离散化优化方法，将弹性/结晶粘塑性有限元分析工具应用于金属薄板的结晶取向分布——织构的设计。这些系统试图找到高成形性的金属板材。我们研究了滑移系统之间的相互作用如何影响应变局部化和板材的成形性。利用Voronoi多边形和FCC冷轧薄板的取向织构对铝板的多晶形貌进行了模拟。结果表明，所提出的设计系统找到了具有最佳成形性的最佳取向组合。少

项目成果

Y.Shibutani, J.L.Bassani & V.Vitek: "Mesoscopic Nonlocal Properities by linking Approach of Generalized Continuum to Atomistic Model" Proc.of AEPA'96 edited by T.Abe & T.Tsuta, Pergamon. 483-488 (1996)

Y.涩谷，J.L.巴萨尼

Y.Shibutani, V.Vitek & J.L.Bassani: "Nonlocal Properties of inhomogeneous Structures by Linking Approach of Generalized Continuum to Atomistic Model" Int.J.Mech.Sci.Vol.40, Nos.2-3. 129-137 (1998)

Y.涉谷, V.维泰克

大畑, ほか4名: "有限要素法と数理計画法を用いた板材成形最適工程設計" 日本機械学会論文集(A). 63-612. 1808-1813 (1997)

Ohata 等 4 人：“使用有限元方法和数学编程进行板材成形的优化工艺设计”，日本机械工程师学会汇刊 (A) 63-612 (1997)。

Nakamachi, E.and Wang, S.P.: "Development of Dynamic Explicit FEM Code for Sheet Metal Forming Simulation" Advances in Engineering Plasticity and its applications, Proc.of AEPA'96. 721-726 (1996)

Nakamachi, E. 和 Wang, S.P.：“用于钣金成形仿真的动态显式 FEM 代码的开发”工程塑性及其应用的进展，Proc.of AEPA96。

Nakamachi, E.and Honda, T.: "Optimum Design of Sheet Forming Process by Using Finite Element and Discretized Optimization Methods" Int.J.Forming Processes. 1-2. 163-185 (1998)

Nakamachi, E. 和 Honda, T.：“利用有限元和离散优化方法对板材成形工艺进行优化设计”Int.J.Forming Processes。