Development of an international production and distribution simulator under global production environments

全球生产环境下的国际生产和发行模拟器的开发

• 批准号: 13680530
• 负责人: HIRAKAWA Yasuhiro
• 金额: $ 1.73万
• 依托单位: Tokyo University of Science
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (C)
• 财政年份: 2001
• 资助国家: 日本
• 起止时间: 2001 至 2003
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-13680530/
• 关键词: flow control; SCM; kanban loop; multiple kanban loops; quasi Monte Carlo method; nested kanban loops; ハイブリッド生産方式; かんばん方式; 見込生産リスク; 見込生産; 受注生産; 経済ロットサイズ; 多段階物流システム; ダイナミックかんばん方式; 生産スケジューリング; 時間バッファー

Recently, the concept of supply chain management(SCM)has attracted attention for achieving smooth material flows throughout integrated systems of suppliers, manufacturers and venders.The objective of this study was to develop an integrated flow control method by combining two ideas, the hybrid production and the multiple kanban-loops.This would develop the, international production and distribution simulator in global production environments.The hybrid production method is developed to take flexible response to dynamic demands, by linking two production methods, make-to-order and make-to-stock.Ever since the importance of just-in-time(JIT)was recognized in early 1980's, many studies of flow control focused on the improvements of the kanban method.However, these studies were not freed from the framework of the conventional JIT system.What kinds of loops make optimal flows in integrated systems?This question expanded our idea wide from the conventional one.That is, all of the kanban loops from all of the downstream stages to all of the upstream stages has been examined.This derived the nested kanban loop structure.We also investigated and classified the flow control methods in various manufacturing firms.We developed the quasi Monte-Carlo simulation method.This makes high speed and high precision simulation analysis of large-scale integrated production systems possible.As the above results, it became possible to develop the international production and distribution simulator in global production environments.

近年来，供应链管理（SCM）的概念已引起人们的注意，以实现顺利的物料流通过集成系统的供应商，制造商和销售商。本研究的目的是开发一个集成的流量控制方法，结合两种思想，混合生产和多看板循环。这将有助于发展，在全球生产环境中的国际生产和分配模拟器。混合生产方法被开发为对动态需求进行灵活响应，通过将两种生产方法相结合，自20世纪80年代初准时制（JIT）的重要性被认识以来，许多关于流程控制的研究都集中在看板方法的改进上，然而这些研究并没有从传统的JIT系统框架中解放出来。在集成系统中，什么样的循环可以产生最优的流程？这个问题把我们的思路从传统的思路扩展了，那就是，本文研究了从下游到上游的所有看板回路，导出了嵌套式看板回路结构，并对不同制造企业的流程控制方法进行了研究和分类，提出了准蒙特-卡罗模拟方法，实现了对大型制造企业的快速、高精度模拟分析。规模化集成生产系统成为可能。根据上述结果，在全球生产环境中开发国际生产和分销模拟器成为可能。

项目成果

Ishigaki, A., Hirakawa, Y.: "Design of an Adapuve Kanban Conuol Method for Multistage Production Systems with Market Demand under the Risk of Make-to-Stock"J. of Japan Industrial Management Association. Vol.54. 113-123 (2003)

Ishigaki, A., Hirakawa, Y.：“针对按库存生产风险下的市场需求多阶段生产系统设计 Adapuve 看板控制方法”J.

Ishigaki, A.: "Performance of Multitasking Workers in KANBAN Control Production Processes"Proceedings of the 5th International Industrial Engineering Conference. (2003)

Ishigaki, A.：“看板控制生产过程中多任务工人的表现”第五届国际工业工程会议论文集。

Ishigaki, A., Hirakawa, Y., Hoshino K.: "Performance of Dynamic Kanban Control Systems with Stochastic Demands"Proceedings of the 7^<th> International Symposium on Logistics & the 2nd International Symposium on Operations Strategy. 585-590 (2002)

Ishigaki, A.、Hirakawa, Y.、Hoshino K.：“具有随机需求的动态看板控制系统的性能”第 7 届国际物流研讨会论文集

石垣 綾, 平川保博: "見込リスクを考慮した多段階生産システムにおける需要適応型かんばん制御方式の設計"日本経営工学会誌. 54. 113-123 (2003)

Aya Ishigaki、Yasuhiro Hirakawa：“考虑预期风险的多阶段生产系统中的需求自适应看板控制系统的设计”日本管理工程师学会杂志 54. 113-123 (2003)。

Yasuhiro, Hirakawa: "Performance of Dynamic Kanban Control Systems with Stochastic Demands"Proc. Of the 7th Int. Symposium on Logistics & the 2^<nd> Int. Symposium on Operations Strategy. 585-590 (2002)

Yasuhiro, Hirakawa：“具有随机需求的动态看板控制系统的性能”Proc。