Computer aided solvent design to minimise solvent use in integrated synthesis, purification & isolation for sustainable pharmaceutical manufacturing

计算机辅助溶剂设计，最大限度地减少集成合成、纯化中的溶剂使用

• 批准号: EP/W01923X/1
• 负责人: Christopher Price
• 金额: $ 172.26万
• 依托单位: University of Strathclyde
• 依托单位国家: 英国
• 项目类别: Research Grant
• 财政年份: 2022
• 资助国家: 英国
• 起止时间: 2022 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=EP%2FW01923X%2F1
• 关键词: Computer; aided; solvent; design; minimise

It may be surprising to learn, but the pharmaceutical industry is around 1000 times worse than oil refining in terms of waste generated per kg of product; the industry produces around 100kg of hazardous waste per kg of product, most of which is solvent. The proposed "SolvIT" bid will build on existing collaborations between Strathclyde and Imperial College in the area of modelling and solvent design, whilst strengthening the team with new collaborative partners, to tackle this colossal amount of waste. Our vision is to improve efficiency and reduce waste in the manufacture of new and existing medicines, lowering their cost, and making their production more sustainable and environmentally friendly. We plan to do this through three main programmes of work: 1. The identification and deployment of sustainable solvents in medicines manufacture: most medicines require multiple operations (steps) to go from bulk raw material to final active pharmaceutical ingredient (API). At each step, a different solvent is often required. These solvents may be toxic and costly to dispose of, isolation of products at each step, also incurring solvent use, adds to the cost. SolvIT will use a combination of computer modelling and experiment to evaluate alternative solvents, which are more sustainable, in the most popular chemical reactions used in the synthesis of new medicines, so that new and existing process can use these new solvents, reducing waste and cost. 2. Integrated solvent and process design: building on the outputs from the first objective, we will again combine computational modelling approaches with process design, driven by a range of key metrics, to allow multiple steps in the medicine production to be combined, or "telescoped", minimising the waste that is generated, and reducing time to production, resulting in overall cost savings from both of these improvements. 3. Stakeholder engagement: we will engage with pharmaceutical company partners, and industry regulators, to better understand from them the current barriers to solvent recycling and communicate to them new developments emerging from this work which may help to overcome these barriers. The integration of these strands of research, along with the collaborative expertise from the two partner institutions, across disciplines of synthetic chemistry, computational chemistry, and chemical engineering, will deliver findings that will be of benefit across pharmaceutical industry in particular, and the chemicals manufacturing space in general.

这可能令人惊讶，但就每公斤产品产生的废物而言，制药业的情况大约是炼油行业的1000倍；该行业每公斤产品产生大约100公斤的危险废物，其中大部分是溶剂。拟议的“Solvit”竞标将建立在Strathclyde和帝国理工学院在建模和溶剂设计领域的现有合作基础上，同时加强与新的合作伙伴的团队，以解决这一巨大的浪费。我们的愿景是提高新药和现有药物的生产效率，减少浪费，降低成本，使其生产更加可持续和环保。我们计划通过三个主要工作方案来做到这一点：1.在药品生产中识别和部署可持续的溶剂：大多数药品需要从原料药到最终有效药物成分(原料药)的多次操作(步骤)。在每一步，通常需要不同的溶剂。这些溶剂可能有毒且处理成本高昂，在每个步骤中隔离产品，也会导致溶剂使用，增加了成本。Solvit将使用计算机建模和实验相结合的方法来评估用于合成新药的最受欢迎的化学反应中更可持续的替代溶剂，以便新的和现有的工艺可以使用这些新的溶剂，从而减少浪费和成本。2.综合溶剂和工艺设计：在第一个目标的成果的基础上，我们将在一系列关键指标的推动下，再次将计算建模方法与工艺设计相结合，以便将药品生产中的多个步骤结合在一起，或“收缩”，最大限度地减少产生的浪费，并缩短生产时间，从而实现这两项改进的总体成本节约。3.利益攸关方参与：我们将与制药公司合作伙伴和行业监管机构接触，从他们那里更好地了解目前溶剂回收的障碍，并向他们传达这项工作中出现的可能有助于克服这些障碍的新发展。这些研究线索的整合，以及两个合作机构跨合成化学、计算化学和化学工程学科的协作专业知识，将带来对制药行业和整个化学品制造领域都有好处的发现。