Development of non-destructive evaluation methods for the determination of machining deformation of high-performance Ni-based superalloys

高性能镍基高温合金加工变形无损评价方法的开发

• 批准号: 2740615
• 金额: --
• 依托单位: University of Sheffield
• 依托单位国家: 英国
• 项目类别: Studentship
• 财政年份: 2022
• 资助国家: 英国
• 起止时间: 2022 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=studentship-2740615
• 关键词: Development; non; destructive; evaluation; methods

The project aims to develop a non-destructive tool for the evaluation of deformation during machining operations and will aid the transition to Industry 4.0. Over the past few years efforts have concentrated on the development of methodologies that can be used to non-destructively evaluate machining deformation. A method developed at the AMRC that has exhibited considerable promise is the use of X-ray diffraction that has been shown to qualitatively determine machining deformation. This project aims to build upon the existing body of work at the AMRC to develop this methodology further to allow the quantitative evaluation of deformation on Ni-based superalloy components with the ultimate aim of developing a process that can be integrated onto machining rigs providing real-time data of deformation accumulation. The project will hence result in significant cost savings to be realised as tool-life will be determined in real-time, whilst also providing an accurate measure of deformation further aiding in the data-driven transformation of manufacturing processes. In order to achieve the aims outlined, the project will concentrate on developing the methodology on Ni-based superalloys that offer a unique combination of challenges both in machining and diffraction that will enable a robust methodology to be determined and extended to lab-based systems. The project objectives are: -Methodology development and advanced understanding through high resolution experiments using synchrotron radiation on machined samples with different levels of deformation. -Extension of lessons learned from synchrotron diffraction to lab-based ex-situ methodologies including the determination of the usable limits of theory in lab-based systems and the establishment of data analysis protocols and algorithms. -Trials of in situ integration to machining rigs.

该项目旨在开发一种非破坏性工具，用于评估机械加工操作中的变形，并将有助于过渡到Industry 4.0。在过去的几年里，人们一直致力于开发可用于非破坏性地评估加工变形的方法。AMRC开发的一种方法显示了相当大的前景，那就是使用X射线衍射来定性地确定加工变形。该项目的目的是在AMRC现有工作的基础上，进一步开发这一方法，以便能够对镍基高温合金部件的变形进行定量评估，最终目的是开发一种可以集成到加工设备上的工艺，提供变形累积的实时数据。因此，该项目将实现显著的成本节约，因为刀具寿命将实时确定，同时还提供了精确的变形测量，进一步有助于制造过程的数据驱动转变。为了实现概述的目标，该项目将专注于开发镍基高温合金的方法学，该方法学将提供加工和衍射方面的独特组合，使可靠的方法学得以确定并扩展到基于实验室的系统。该项目的目标是：-通过对不同变形程度的加工样品进行同步辐射的高分辨率实验，开发方法和提高理解。-将从同步加速器衍射中吸取的经验教训推广到基于实验室的非原位方法，包括确定基于实验室的系统中理论的可用限度，以及建立数据分析协议和算法。-就地集成到机械加工钻机的试验。