Cutting Tool Wear and Performance Estimation using Acoustic Emission

为了保持商业竞争力和扩大产品和服务供应，Checkfluid有限公司不断寻求优化生产效率，最大限度地提高产品质量和开发新服务的方法。该项目的重点是开发在线方法，以准确测量机床的操作完整性和零件质量。成功将带来实时的操作员反馈，这将有助于提高制造效率，并消除手动零件质量检查的需要。这两个结果将显著提高Checkfluid的盈利能力。该项目的目标是双重的。第一个将是组装精确的物理基础模型的加工过程。第二个目标是开发基于数据/物理的精确混合分析，这些分析具有明确区分不同机器健康状态和零件质量的潜力。结合这些目标将形成一套实验验证的数据分析程序，允许优化使用制造机器和可靠的产品质量。

In order to remain commercially competitive and extend product and service offerings Checkfluid Ltd.continually searches for ways to optimize production efficiency, maximize product quality and develop newservices. The focus of this project is the development of online methods to accurately measure machine tooloperational integrity and part quality. Success will result in real-time operator feedback that will facilitateimproved manufacturing efficiency and eliminate the need for manual part quality inspections. Both of theseoutcomes will significantly improve Checkfluid's profitability.The objectives of this project are two-fold. The first will be to assemble accurate physics based models of themachining process. The second will be to develop accurate hybrid data/physics based analytics that showpotential to provide a clear distinction between different machine health states and part quality. Combinedthese objectives will form a set of experimentally verified data analysis procedures that allow optimized use ofmanufacturing machines and reliable product quality.