CPS: Synergy: Collaborative Research: Cyber-Physical Approaches to Advanced Manufacturing Security

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The evolution of manufacturing systems from loose collections of cyber and physical components into true cyber-physical systems has expanded the opportunities for cyber-attacks against manufacturing. To ensure the continued production of high-quality parts in this new environment requires the development of novel security tools that transcend both the cyber and physical worlds. Potential cyber-attacks can cause undetectable changes in a manufacturing system that can adversely affect the product's design intent, performance, quality, or perceived quality. The result of this could be financially devastating by delaying a product's launch, ruining equipment, increasing warranty costs, or losing customer trust. More importantly, these attacks pose a risk to human safety, as operators and consumers could be using faulty equipment/products. New methods for detecting and diagnosing cyber-physical attacks will be studied and evaluated through our established industrial partners. The expected results of this project will contribute significantly in further securing our nation's manufacturing infrastructure.This project establishes a new vision for manufacturing cyber-security based upon modeling and understanding the correlation between cyber events that occur in a product/process development-cycle and the physical data generated during manufacturing. Specifically, the proposed research will take advantage of this correlation to characterize the relationships between cyber-attacks, process data, product quality observations, and side-channel impacts for the purpose of attack detection and diagnosis. These process characterizations will be coupled with new manufacturing specific cyber-attack taxonomies to provide a comprehensive understanding of attack surfaces for advanced manufacturing systems and their cyber-physical manifestations in manufacturing processes. This is a fundamental missing element in the manufacturing cyber-security body of knowledge. Finally, new forensic techniques, based on constraint optimization and machine learning, will be researched to differentiate process changes indicative of cyber-attacks from common variations in manufacturing due to inherent system variability.