GOALI: Characterization of Material Transfer in Friction Stir Processing With a Consumable Tool

GOALI:使用消耗工具表征摩擦搅拌加工中的材料转移

基本信息

  • 批准号:
    1763147
  • 负责人:
  • 金额:
    $ 42.89万
  • 依托单位:
  • 依托单位国家:
    美国
  • 项目类别:
    Standard Grant
  • 财政年份:
    2018
  • 资助国家:
    美国
  • 起止时间:
    2018-07-15 至 2022-06-30
  • 项目状态:
    已结题

项目摘要

This Grant Opportunity for Academic Liaison with Industry (GOALI) project will address the fundamental issue of material transfer from one metal to another at high force and temperature, called friction surfacing. This is based on friction stir welding technology in which a rotating tool is forced into a material to simultaneously deform, heat, and mix material. There is an increasing need for dissimilar material surfacing and coating applications. The major advantage of this technique is material adheres by mechanical bonding at relatively low temperature, resulting in high bonding strength, high tolerance to contamination, low environmental impact, and at low cost. The technical challenge centers on the nature of material transfer, adhesion and deposited material properties. This is collaborative research between the University of Hawaii at Manoa and General Motors. Two target applications have been identified for this research 1) Automotive - Conventional coating processes have not proven particularly suitable for steel and lightweight materials and have had limited success. What is therefore needed is an efficient and easily-operated technique to modify the surface composition of metal parts to make them more corrosion resistant. 2) Naval - the seals in ships are susceptible to corrosion and the current electroplating protection method is not adequate for coating nickel alloys onto the corroded, unclean steel hull. These industries are central to American national security and economic welfare. This research will also impact remanufacturing applications as an alternative method of coating/cladding by mechanical transfer of material. The PIs will work with native Hawaiian students on this research through the Native Hawaiian Science & Engineering Mentorship Program at the University of Hawaii at Manoa.The goal of this project is to characterize material transfer in friction surfacing with a consumable tool. The research will generate knowledge about parameters and conditions for transfer of material from one surface to another, which is important for all friction stir processes. The properties of tool and substrate for which material is being transferred will be characterized. The nature of adhesion between transferred material and substrate will be studied through a series of fundamental experimental measurements, metallurgy, and modeling to establish the relationship among the process parameters, process conditions, material transfer, and adhesion to the work material. The plan is to 1) experimentally measure the effects of process parameters and conditions on amount and quality of transferred material from the consumable tool to the rigid surface 2) establish metallurgy of the transferred material and adhesion 3) model the process for knowledge about distribution of stress, strain, and temperature throughout the material and 4) quantify the comparative performance and properties of the new coatings. This is a new direction for friction stir processing. General Motors is contributing much expertise and guidance to this project, which will enhance its technical relevance.This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.
这个资助机会学术联络与工业(GOALI)项目将解决材料转移的基本问题,从一种金属到另一种金属在高的力和温度,称为摩擦堆焊。 这是基于摩擦搅拌焊接技术,其中旋转工具被迫进入材料,同时变形,加热和混合材料。 对异种材料表面处理和涂层应用的需求日益增加。 该技术的主要优点是在相对较低的温度下通过机械结合来粘附材料,从而导致高结合强度、高污染耐受性、低环境影响和低成本。 技术挑战集中在材料转移、粘附和沉积材料特性的性质上。 这是夏威夷大学和通用汽车公司之间的合作研究。 本研究确定了两个目标应用:1)汽车-传统的涂层工艺并不特别适用于钢铁和轻质材料,并且成功率有限。因此,需要一种有效且易于操作的技术来改性金属部件的表面组成以使其更耐腐蚀。2)海军-船舶中的密封件易受腐蚀,并且当前的电镀保护方法不足以将镍合金涂覆到腐蚀的、不清洁的钢船体上。这些行业对美国的国家安全和经济福利至关重要。这项研究还将影响再制造应用,作为通过材料的机械转移进行涂层/包覆的替代方法。 PI将通过位于马诺阿的夏威夷大学的夏威夷土著科学工程导师计划与夏威夷土著学生一起进行这项研究。该项目的目标是描述使用消耗性工具进行摩擦表面处理时的材料转移。 该研究将产生有关材料从一个表面转移到另一个表面的参数和条件的知识,这对所有摩擦搅拌过程都很重要。将表征材料被转移的工具和基底的特性。通过一系列基本的实验测量、冶金学和建模来研究转移材料与基底之间的粘附性质,以建立工艺参数、工艺条件、材料转移和对工作材料的粘附之间的关系。该计划是:1)通过实验测量工艺参数和条件对从自耗工具转移到刚性表面的材料的量和质量的影响; 2)建立转移材料的冶金学和粘附力; 3)对整个材料中的应力、应变和温度分布进行建模; 4)量化新涂层的比较性能和特性。这是搅拌摩擦加工的一个新方向。 通用汽车公司为该项目提供了大量的专业知识和指导,这将增强其技术相关性。该奖项反映了NSF的法定使命,并通过使用基金会的知识价值和更广泛的影响审查标准进行评估,被认为值得支持。

项目成果

期刊论文数量(8)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)
Friction Surfacing Deposition by Consumable Tools
Feasibility of Multilayer Solid-State Deposition via Lateral Friction Surfacing for Metal Additive Manufacturing
A Novel Approach to Friction Surfacing: Experimental Analysis of Deposition from Radial Surface of a Consumable Tool
  • DOI:
    10.3390/coatings10111016
  • 发表时间:
    2020-11-01
  • 期刊:
  • 影响因子:
    3.4
  • 作者:
    Seidi, Ebrahim;Miller, Scott F.
  • 通讯作者:
    Miller, Scott F.
Friction Surfacing From Radial Surface of A6063 Aluminum Alloy Consumable Tool Onto A36 Carbon Steel
  • DOI:
    10.1115/imece2020-23502
  • 发表时间:
    2020-11
  • 期刊:
  • 影响因子:
    0
  • 作者:
    Ebrahim Seidi;Scott F. Miller
  • 通讯作者:
    Ebrahim Seidi;Scott F. Miller
Lateral friction surfacing: experimental and metallurgical analysis of different aluminum alloy depositions
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Scott Miller其他文献

CADET: Computer Assisted Discovery Extraction and Translation
CADET:计算机辅助发现提取和翻译
  • DOI:
  • 发表时间:
    2017
  • 期刊:
  • 影响因子:
    0
  • 作者:
    Benjamin Van Durme;Thomas Lippincott;Kevin Duh;Deana Burchfield;Adam Poliak;Cash Costello;Timothy W. Finin;Scott Miller;J. Mayfield;Philipp Koehn;Craig Harman;Dawn J Lawrie;Chandler May;Max Thomas;Annabelle Carrell;Julianne Chaloux;Tongfei Chen;Alex Comerford;Mark Dredze;Benjamin Glass;Shudong Hao;Patrick Martin;Pushpendre Rastogi;Rashmi Sankepally;Travis Wolfe;Ying;Ted Zhang
  • 通讯作者:
    Ted Zhang
Camera Network for Use in Weather Operations, Research and Education
用于天气操作、研究和教育的摄像机网络
The Negative Screening Rate of Second Cervical Medial Branch Blocks in Patients With Positive First Blocks: A Retrospective Chart Review
  • DOI:
    10.1016/j.inpm.2023.100325
  • 发表时间:
    2023-01-01
  • 期刊:
  • 影响因子:
  • 作者:
    Taylor R. Burnham;Timothy M. Curtis;Scott Miller;Marc Caragea;Omar Rachdi;Jason E. Mascoe;Keith T. Kuo;Emily Y. Huang;Cailtlin D. Faust;Tyler Clark;Austin Le;Masaru Teramoto;Zachary L. McCormick;Aaron M. Conger
  • 通讯作者:
    Aaron M. Conger
TRAUMA INDUCED BRUGADA PATTERN
  • DOI:
    10.1016/s0735-1097(19)33530-2
  • 发表时间:
    2019-03-12
  • 期刊:
  • 影响因子:
  • 作者:
    Faraz Nasim Kazmi;Amina Adil;Scott Miller;Raymond Kawasaki
  • 通讯作者:
    Raymond Kawasaki
THE HEART AND SOUL OF CHANGE: DELIVERING WHAT WORKS IN THERAPY
变革的核心和灵魂:提供有效的治疗方法
  • DOI:
  • 发表时间:
    2013
  • 期刊:
  • 影响因子:
    0
  • 作者:
    B. Duncan;Scott Miller;E. Bruce;Wampold
  • 通讯作者:
    Wampold

Scott Miller的其他文献

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{{ truncateString('Scott Miller', 18)}}的其他基金

Collaborative Research: Autonomous eddy covariance air-sea CO2 flux system for moored buoys
合作研究:系泊浮标的自主涡协方差海海二氧化碳通量系统
  • 批准号:
    2319150
  • 财政年份:
    2023
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Collaborative Research: PurSUiT: Phylogenomics and taxonomic revision of Rhopalodiales - diatoms with obligate cyanobacterial endosymbionts
合作研究:PurSUiT:Rhopalodiales - 具有专性蓝细菌内共生体的硅藻的系统基因组学和分类学修订
  • 批准号:
    2222945
  • 财政年份:
    2022
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Applying bacterial growth theory to understand the evolution of thermal performance
应用细菌生长理论来了解热性能的演变
  • 批准号:
    1755407
  • 财政年份:
    2018
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
EAGER: Robust, Low-power Strategies for Unattended Micrometeorological Buoy Deployments in Extreme Cold and Freezing Spray
EAGER:用于极冷和冰冻喷雾中无人值守微气象浮标部署的稳健、低功耗策略
  • 批准号:
    1841621
  • 财政年份:
    2018
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Collaborative Research: A new system for air-sea CO2 flux measurements from moored and unmanned surface platforms
合作研究:用于从系泊和无人水面平台测量海气二氧化碳通量的新系统
  • 批准号:
    1737238
  • 财政年份:
    2017
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Structural variation of the nitrogen-fixing heterocyst: Addressing the role of gas permeability in evolutionary divergence
固氮异形体的结构变异:解决气体渗透性在进化分歧中的作用
  • 批准号:
    1147195
  • 财政年份:
    2012
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
GOALI: Friction Stir Forming Process for Joining Dissimilar Metals
GOALI:用于连接异种金属的搅拌摩擦成形工艺
  • 批准号:
    1131845
  • 财政年份:
    2011
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Air-Sea Fluxes of Momentum, Heat, and Carbon Dioxide at High Wind Speeds in the Southern Ocean
南大洋高风速下的动量、热量和二氧化碳的海气通量
  • 批准号:
    1043623
  • 财政年份:
    2011
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
Workshop on Synthetic Chemistry 2011
2011年合成化学研讨会
  • 批准号:
    1137094
  • 财政年份:
    2011
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant
DISSERTATION RESEARCH: Genome-wide SNP genotyping to identify candidate loci responsible for divergence in temperature performance within a population of thermophilic cyanobacteria
论文研究:全基因组 SNP 基因分型,以确定导致嗜热蓝藻种群内温度表现差异的候选位点
  • 批准号:
    1110819
  • 财政年份:
    2011
  • 资助金额:
    $ 42.89万
  • 项目类别:
    Standard Grant

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