Development of Ultra-Precision Intelligent Machining Control System

超精密智能加工控制系统开发

• 批准号: 63850032
• 负责人: MORIWAKI Toshimichi
• 金额: $ 4.93万
• 依托单位: Kobe University
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Developmental Scientific Research
• 财政年份: 1988
• 资助国家: 日本
• 起止时间: 1988 至 1989
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/en/grant/KAKENHI-PROJECT-63850032/
• 关键词: Ultra-precision machine tool; Ultra-precision tool positioning device; Intelligent control; Compensation of thermal deformation; Compensation of error; Diamond cutting; 超精密切削加工機; 微小切込み装置; 圧電素子; 運動誤差; 熱変形

The objectives of the research have been successfully attained after two years of research. The major research results obtained are as follows; 1. Design and manufacture of ultra-precision intelligent machining control system The main part of the system was designed and manufactured according to the original plan. The main body is made of super-invar in order to cope with the thermal and dynamic problems. 2. Development of knowledge base and control algorithms for intelligent control The softwares were developed for the intelligent control of the system and implemented to a 16bit personal computer. 3. Analysis and evaluation of fundamental properties of developed system The accuracy, the rigldlty, the thermal property and the dynamic response of the developed system were mainly analyzed and evaluated. It is confirmed that the system performance Is satisfactory. 4. Evaluation of cutting performance of developed machining control system The system was engaged in actual ultra-precision cutting tests of various metals. It Is confirmed that the system performance is satisfactory. 5. Evaluation of overall performance of developed system The hardware, the software, the cutting performance and the ease of usage of the developed system were tested. It was confirmed that the system performance is satisfactory. 6. Examination of system for practical application The system was evaluated in order to put to practical use In actual production shop.

经过两年的研究，已成功地达到了研究目标。取得的主要研究成果如下：1.超精密智能加工控制系统的设计与制造系统的主体部分按原设计方案进行了设计与制造。主体由超级殷钢制成，以科普热和动力学问题。2.智能控制知识库和控制算法的开发研制了系统智能控制软件，并在16位微机上实现。3.研制系统的基本性能分析与评价主要对研制系统的精度、刚度、热性能和动态响应进行了分析与评价。经验证，系统性能良好。4.加工控制系统的切削性能评价该系统进行了各种金属的实际超精密切削试验。经验证，系统性能良好。5.对所开发系统的硬件、软件、切削性能和易用性进行了测试。经确认，系统性能令人满意。6.系统的实际应用检验为了在实际生产车间投入实际应用，对系统进行了评价。

项目成果

森脇俊道,立岩重幸,香川敏章,伊庭剛二: "インテリジェント超精密微小切込み装置の開発(第3報)時系列解析を応用した主軸変位の誤差補正" 1989年度精密工学会春季大会学術講演会講演論文集. 755-756 (1989)

Toshimichi Moriwaki、Shigeyuki Tateiwa、Toshiaki Kakawa、Goji Iba：“智能超精密微切削装置的开发（第三次报告）应用时间序列分析的主轴位移误差校正”1989年精密工程学会春季会议学术讲座集。论文 755-756 (1989)

森脇俊道,堀内明,西内元信,奥田孝一: "超精密ダイヤモンド切削における工具の熱変形と加工形状誤差" 1989年度精密工学会秋季大会学術講演会講演論文集. 133-134 (1989)

Toshimichi Moriwaki、Akira Horiuchi、Motonobu Nishiuchi、Koichi Okuda：“超精密金刚石切削中刀具的热变形和加工形状误差”1989年日本精密工程学会秋季会议学术会议论文集133-134（1989）。

伊東誼、森脇俊道: "工作機械工学" コロナ社, 218 (1989)

Yoshi Ito、Toshimichi Moriwaki：《机床工程》Coronasha，218 (1989)

Toshimichi MORIWAKI, Shigeyuki TATEIWA and Toshiaki KAGAWA: "Development of Micro Tool Positioning System for Precision Machining" Proc. of Int. Conf. on Advanced Mechatronics, JSME, pp.147-152, 1989.

Toshimichi MORIWAKI、Shigeyuki TATEIWA 和 Toshiaki KAGAWA：“精密加工微型刀具定位系统的开发”Proc。

Toshimichi MORIWAKI, Shigeyuki TATEIWA, Toshiaki KAGAWA and Goji IBA: "Development of Intelligent Micro Tool Positioning System for Precision Machining (3rd report, Spindle Error Compensation Applying Time Series Analysis) (in Japanese)" Proc. of Spring C

Toshimichi MORIWAKI、Shigeyuki TATEIWA、Toshiaki KAGAWA 和 Goji IBA：“用于精密加工的智能微型刀具定位系统的开发（第三次报告，应用时间序列分析的主轴误差补偿）（日语）”Proc。