Development of a commercial Wire and Laser Additive Manufacture process - Wi-LAM

激光添加剂解决方案有限公司(LAS)是一家专业的精密激光添加剂制造、维修和连接工艺服务提供商，专门为我们的客户提供最高质量的激光解决方案。LAS目前的客户包括在航空航天、发电、运输和军事领域运营的蓝筹股公司。我们还与一系列英国中小企业密切合作，如模具公司以及英国大学。Wi-LAM(线材和激光添加剂制造)项目背后的概念是利用添加剂制造技术来生产Inconel718零件，采用线材激光定向能量沉积(线材L)技术。然后，这些部件将符合标准API 20S，这是2021年10月发布的附加制造部件的石油和天然气标准。L钢丝-DED工艺在英国商业企业中并不是常用的工艺，但我们相信使用这项技术对我们现有的客户非常有吸引力。它可以减少他们对海外原材料供应、过度加工和材料浪费等方面的依赖。因此，它可以将材料供应简单地整合到金属线中，而不是多种形状和尺寸。反过来，这可以减少供应新部件和设备的成本和交货期。英国供应链越来越受到进口材料的压力，这些材料交货期长，成本高。Wi-LAM(线材和激光添加剂制造)旨在改善中大型Inconel 718组件的制造、成本和交货期。LAS团队将通过使用具有集成送丝能力的最先进的激光加工单元、TRUMPF 3kW TruDisk激光器、9轴KUKA Kr30 HA机器人操作系统来改变这一点。LAS团队拥有45年的组合添加剂制造经验和专业知识，可以生产用于石油和天然气、核能和航空航天工业的完全合格的添加剂制造部件。LAS将首先开发一种在制造速度和质量方面具有商业可行性的工艺，然后生产多方向的机械试件并进行独立评估。最后，将生产符合API20S标准的第一篇文章零件，以演示工艺能力。有了合格的部件和经过验证的流程，LAS将能够向其客户提供有证据、有信心和商业可行性的Wi-LAM服务。

Laser Additive Solutions Ltd (LAS) is a specialist precision laser Additive Manufacture, repair, and joining processes service provider, specialising in providing the highest quality laser-based solutions to our customers. Current LAS customers include blue chip companies operating in aerospace, power generation, transport and military sectors. We also work closely with a range of UK SME's, such as tooling companies as well as UK universities.The concept behind the project Wi-LAM (Wire and Laser Additive Manufacture) is to use the technology of Additive Manufacture to produce Inconel 718 parts using Wire Laser Directed Energy Deposition (Wire L-DED) Technology. The parts will then be qualified to the standard API 20S, an oil and gas standard for additively manufactured components which was published in October 2021\.The Wire L-DED process is not a commonly used process in UK commercial business, but we believe using this technology can be extremely attractive to our existing customers. It can reduce their dependence on things such as overseas raw material supply, excessive machining, and material wastage. It can therefore consolidate material supply simply into metal wire rather than multiple shapes and sizes. In turn this can reduce both cost and lead time for the supply of new parts and equipment.The UK supply chain is increasingly coming under strain from importing materials which have long lead times and high costs. Wi-LAM (Wire and Laser Additive Manufacture) aims to improve the manufacture, cost and lead time of medium to large Inconel 718 components.The LAS team will change this by using a State-of-the-art Laser processing cell with integrated Wire feed capability, TRUMPF 3kW TruDisk Laser, 9-axis KUKA KR30 HA Robotic Manipulation System. The LAS team has 45 years of combined additive manufacturing experience and the expertise to produce a fully qualified additively manufactured part for use in Oil and Gas, Nuclear and Aerospace industries.LAS will firstly develop a commercially viable process in terms of build rate and quality, then produce mechanical test pieces in multiple orientations and have them independently assessed. Finally, a first article part qualified to API 20S will be produced to demonstrate the process capability. With a qualified part and validated process, LAS will be able to offer Wi-LAM as a service with evidence, with confidence, and commercial viability to its customers.