Optimization of Feedstock Production for UMI's Flash Joule Heating (FJH) Graphene Production Process

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Universal Matter Inc. (UMI) is an Ontario company that is commercializing a unique graphene manufacturing process. UMI's proprietary Flash Joule Heating (FJH) process can convert inexpensive carbon sources into ultra-thin graphene layers with an unlimited number of applications. The product made through FJH is turbostratic graphene which is very pure and much easier to disperse than traditional graphene. Producing high-quality graphene on a large scale at a low cost has been a difficult challenge for the entire industry. However, Universal Matter Inc. is commercializing a new patent-pending process to become the world's leading supplier of the most economical and high-quality graphene that is also turbostratic in nature. The collaborative project with Lambton College will focus on developing a new high strength grade of HDPE for extruded pipe and injection molding applications. To achieve this, Lambton College's twin screw extrusion capability and lab testing equipment will be leveraged to scale up this product in sufficient quantities for making precursor pipe-shaped carbon material that can then be tested and optimized in the FJH manufacturing process. The goal of the proposed project project is to achieve PE125 level performance by incorporating UMI TG in PE100 resin. As well, to produce the best and the most affordable graphene using simple carbon ingredients such as biomass and recycled plastics that create stronger, lighter, and more resilient products while dramatically reducing emissions and leading the transition towards the crucial circular economy. The success of this project will lead to the creation of a new standard for HDPE pipe that is expected to reach 30% market share by 2030, which equates to 6 million tonnes of PE125 resin per annum. Additionally, the project will lead to the development of a pilot plant for full-scale production, creating up to 5 full-time positions for UMI and an additional 30 full-time positions for the full-scale production facility.