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Functional product validation and optimization of technical systems in motion as a part of product lifecycle oriented tolerance management

作为面向产品生命周期的公差管理的一部分，功能产品验证和动态技术系统优化

基本信息

批准号：
165053436
负责人：
Professor Dr.-Ing. Sandro Wartzack
金额：
--
依托单位：
Lehrstuhl für Konstruktionstechnik (KTmfk)
依托单位国家：
德国
项目类别：
Research Grants
财政年份：
2009
资助国家：
德国
起止时间：
2008-12-31 至 2015-12-31
项目状态：
已结题

来源：
https://gepris.dfg.de/gepris/projekt/165053436?language=en
关键词：
Functional product validation optimization technical

项目摘要

Within the two-year continuation of the research project (DFG-GZ: ME1029/16-1) the use of statistical tolerance calculations (tolerance analysis and tolerance synthesis) during the product development will be enhanced in order to enable the early validation and optimization of a technical system`s operational behavior. In this context, the integrated tolerance analysis of systems in motion was developed during the first two years of the research project. This approach enables the product developer to determine the time-depending effects of manufacturing-caused deviations and operation-depending deviations of a system in motion.The first aim of the research project`s continuation is the extension of the existing integrated tolerance analysis-approach towards more complex technical systems as well as the system`s complete operation time. Therefore, additional kinds of deviations have to be taken into account, including assembly-caused deviations as well as operation-depending deviations, which haven`t been considered yet. Due to the extension of the considered operation time interval (complete operation time instead of just one motion cycle) also operation-depending deviations can be taken into account which effects usually appear during much larger time intervals. Examples include wear and relaxation of parts during the system`s use. The consideration of interactions between the appearing deviations enables the product developer to quantify the effect of a single parameter on a functional key characteristic as well as the effects of the parameters among themselves. Especially in case of systems of higher complexity these interactions need to be taken into account.In general the product developer is more often faced with the problem of tolerance synthesis (the appropriate allocation of the functional key characteristic`s tolerance towards the single part`s characteristics) instead of tolerance analysis. So in order to use the achieved results of the project for this task, the developed integrated tolerance analysis should be transferred into an integrated tolerance synthesis. So the product developer will be able to determine the optimal tolerance allocation/specification, ensuring the system`s functionality at any point in time during the complete operation time by minimizing the costs resulting from the tolerance specification.Finally, the developed approaches on the integrated tolerance analysis and tolerance synthesis have to be formulated and visualized in an appropriate procedure. So the product developer can use this methodology to perform statistical tolerance analysis and synthesis systematically achieving reproducible und reliable results.

在该研究项目（DFG-GZ：ME1029/16-1）的两年持续时间内，将加强产品开发过程中统计公差计算（公差分析和公差综合）的使用，以便能够及早验证和优化技术系统的操作行为。在此背景下，在研究项目的前两年开发了运动系统的集成公差分析。这种方法使产品开发人员能够确定运动中系统的制造引起的偏差和操作相关的偏差对时间的影响。该研究项目延续的首要目标是将现有的集成公差分析方法扩展到更复杂的技术系统以及系统的完整运行时间。因此，必须考虑其他类型的偏差，包括装配引起的偏差以及与操作相关的偏差，这些偏差尚未考虑。由于所考虑的操作时间间隔的延长（完整的操作时间而不是仅一个运动周期），还可以考虑依赖于操作的偏差，这些偏差通常出现在更大的时间间隔期间。示例包括系统使用过程中零件的磨损和松弛。考虑出现的偏差之间的相互作用使产品开发人员能够量化单个参数对功能关键特性的影响以及参数之间的影响。特别是在系统复杂性较高的情况下，需要考虑这些相互作用。一般来说，产品开发人员更经常面临公差综合问题（功能关键特性的公差对单个零件的特性的适当分配）而不是公差分析。因此，为了将项目所取得的成果用于此任务，应将开发的集成公差分析转化为集成公差综合。因此，产品开发人员将能够确定最佳的公差分配/规范，通过最小化公差规范产生的成本，确保系统在整个操作时间内的任何时间点都能正常运行。最后，必须在适当的程序中制定和可视化集成公差分析和公差综合的开发方法。因此产品开发人员可以使用这种方法来系统地进行统计公差分析和综合，以获得可重复且可靠的结果。