Materials World Network: Stability of Colossally Supersaturated Structural Alloys

材料世界网络：超饱和结构合金的稳定性

• 批准号: 1208812
• 负责人: Frank Ernst
• 金额: $ 37.5万
• 依托单位: Case Western Reserve University
• 依托单位国家: 美国
• 项目类别: Continuing Grant
• 财政年份: 2012
• 资助国家: 美国
• 起止时间: 2012-08-15 至 2016-07-31
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1208812&HistoricalAwards=false
• 关键词: Materials; World; Network; Stability; Colossally

TECHNICAL SUMMARYCase Western Reserve University will collaborate with the University of Birmingham, UK, on novel methods of engineering the surface of structural alloys, including austenitic stainless steel, Ni-Cr, and Co-Cr alloys. Both groups have carried out extensive prior work, which revealed that infusing interstitial solutes - carbon or nitrogen - from the alloy surface at low temperature effectively suppresses the precipitation of second phases and enables the formation of an approximately 25 micrometer thick homogeneous, precipitate-free hard shell ("case") with carbon or nitrogen concentrations that can exceed the equilibrium solubility limit by about 100,000 times (!). Such colossal supersaturation with interstitial makes the surface up to 5 times harder, increases the wear resistance and the fatigue life by about 100 times, and elevates the corrosion resistance to that of the most corrosion-resistant alloys. The new project will focus on the hitherto unexplored reliability and lifetime of these unusual non-equilibrium materials at elevated temperature and under applied mechanical stress. A second thrust the project is to explore the possibility actually using controlled thermal post-processing for further improving the alloy surface properties and durability. Under the high driving force for precipitation it should be possible to generate an ultrafine dispersion of second-phase particles, which is expected to further improve hardness without compromising corrosion resistance. NON-TECHNICAL SUMMARYThe usefulness of austenitic stainless steel and related structural alloys for a broad variety of technical applications can be dramatically improved by exposing finished parts of these materials to a process that infuses carbon or nitrogen atoms into their surface. Such "case hardening" was already applied to arms in the middle age. However, while improving the surface hardness, the conventional way in which it was carried out it compromises other properties, e.g. the resistance against damage from repeated loading or chemical impact from the environment. Recently, new concepts have been developed that overcome these limitations. It has been demonstrated that appropriately conducted surface infusion of carbon or nitrogen at low temperature actually dramatically improves all alloy properties because by providing very high concentrations of carbon/nitrogen while suppressing the precipitation of carbide or nitride particles. However, this leaves the alloy in a non-equilibrium state, and hardly anything is known to date about the durability, lifetime, and temperature stability of alloys treated in this way. Moreover, a great potential seems to exist for transforming the non-equilibrium state into one providing further improved alloy properties by tempering the material after the infusion of carbon or nitrogen. Case Western Reserve University will collaborate with another leading group in this field at the University of Birmingham, UK, to develop a fundamental scientific understanding of these highly technologically relevant aspects. This is of great importance for many applications of surface-engineered structural alloys, e. g. for bearings, food processing blades, valves, dies, nuclear reactor components, medical implants, and surgical and dental instruments.The project is supported by the Metals and Metallic Nanostructures program and the Office of Special Programs, Division of Materials Research.

技术概要凯斯西储大学将与英国伯明翰大学合作，开发结构合金表面工程的新方法，包括奥氏体不锈钢、镍铬合金和钴铬合金。两个小组都进行了广泛的前期工作，结果表明，在低温下从合金表面注入间隙溶质（碳或氮）可以有效抑制第二相的沉淀，并能够形成约 25 微米厚的均匀、无沉淀物的硬壳（“壳”），其碳或氮浓度可以超过平衡溶解度极限约 100,000 倍（！）。这种巨大的间隙过饱和使表面硬度提高了 5 倍，耐磨性和疲劳寿命提高了约 100 倍，并将耐腐蚀性提高到最耐腐蚀合金的水平。新项目将重点研究这些不寻常的非平衡材料在高温和施加机械应力下迄今为止尚未探索的可靠性和寿命。该项目的第二个目标是探索实际使用受控热后处理来进一步提高合金表面性能和耐用性的可能性。在沉淀的高驱动力下，应该可以产生第二相颗粒的超细分散体，这有望在不影响耐腐蚀性的情况下进一步提高硬度。非技术摘要通过将这些材料的成品零件暴露在将碳或氮原子注入其表面的工艺中，可以显着提高奥氏体不锈钢和相关结构合金在各种技术应用中的实用性。这种“表面硬化”早在中年就已经应用于武器上。然而，在提高表面硬度的同时，传统的实施方式会损害其他性能，例如表面硬度。抵抗重复负载或环境化学影响造成的损坏。最近，已经开发出克服这些限制的新概念。已经证明，在低温下适当进行碳或氮表面注入实际上可以显着改善所有合金性能，因为通过提供非常高浓度的碳/氮，同时抑制碳化物或氮化物颗粒的沉淀。然而，这使得合金处于非平衡状态，并且迄今为止对于以这种方式处理的合金的耐用性、寿命和温度稳定性几乎一无所知。此外，通过在注入碳或氮后对材料进行回火，将非平衡状态转变为提供进一步改善的合金性能的非平衡状态似乎存在巨大的潜力。凯斯西储大学将与英国伯明翰大学该领域的另一个领导小组合作，对这些与技术高度相关的方面形成基本的科学理解。这对于表面工程结构合金的许多应用非常重要，例如。 g。用于轴承、食品加工刀片、阀门、模具、核反应堆组件、医疗植入物以及外科和牙科器械。该项目得到金属和金属纳米结构计划以及材料研究部特别计划办公室的支持。