Nondestructive inspection for cracks detection in welded joints of clad steel by radio wave techniques

无线电波技术对复合钢焊接接头裂纹的无损检测

• 批准号: 277701104
• 负责人: Professor Dr.-Ing. Henning Heuer
• 金额: --
• 依托单位: Institut für Aufbau- und Verbindungstechnik der Elektronik (IAVT)
• 依托单位国家: 德国
• 项目类别: Research Grants
• 财政年份: 2015
• 资助国家: 德国
• 起止时间: 2014-12-31 至 2016-12-31
• 项目状态: 已结题
• 来源: https://gepris.dfg.de/gepris/projekt/277701104?language=en
• 关键词: Nondestructive; inspection; cracks; detection; welded

The hard conditions for oil exploitation at Pre-salt region in Brazil created a challenging environment to turn production economically viable and safe. Corrosive environments and increasingly critical high pressures and temperatures raised the demand for special steels and alloys. One of the main materials being used in such conditions is the clad steel, which consists on the junction of a base material that provides mechanical strength and a corrosion resistant alloy, commonly called CRA (Corrosion Resistance Alloy). Several Pre-salt fields have used this material in the construction of different parts of equipments for the deep water exploitation system, among these, the pipes that conduct oil from the sea bed to the platforms or ships on the surface. Despite the excellent properties presented by clad steels, there are a few problems associated; the main one is the nucleation of corrosion fatigue cracks in the pipe weld root. For this reason, an inspection procedure of equipment manufactured with this type of steel is needed to ensure the production of a reliable offshore exploitation system. The bilateral collaboration between IKTS and LNDC will handle the problem of inspection methodologies in clad steels. The parties involved will share their experiences strategically in order to enhance the inspections success possibilities. The Laboratory of Nondestructive Testing, Corrosion and Welding (LNDC / UFRJ), will make its contribution with the expertise on implementing the development of nondestructive inspection methodologies for the petrochemical industry, and the Technische Universitaet Dresden together with Fraunhofer Institute for Ceramic Technologies and Systems (IKTS) with the experience on nondestructive testing technologies. The following conjoined proposal should be understood as an initialization of a future long term collaboration between the partners. Within a completed pre study it turns out, that the high resolving Radio Frequency Eddy Current technique of Heuers group is a promising solution for crack detection and the characterization of strain and local impurities of clad steel samples. Based on preliminary work on algorithms for sub surface strain characterization of IN718 aero engine alloys, artificial cracks at the interface of differed prepared claddings provided by UFRJ were found. The experiments of this pre study needs to be repeated within a more extended experimental work combined with a basic concept for theoretical description of phenomenas of radio wave EC interaction within poor conductive layered materials and its distortions. Within this short term initialization project a more qualified base of data a will be acquired in order to evaluate the potential and relevance.

巴西盐下地区石油开采的艰苦条件创造了一个具有挑战性的环境，使生产在经济上可行且安全。腐蚀环境和日益严峻的高压和高温提高了对特种钢和合金的需求。在这种情况下使用的主要材料之一是复合钢，其由提供机械强度的基材和耐腐蚀合金（通常称为CRA（耐腐蚀合金））的结合部组成。几个盐下油田已将这种材料用于建造深水开采系统设备的不同部分，其中包括将石油从海床输送到水面平台或船舶的管道。尽管复合钢具有优异的性能，但也存在一些相关的问题;主要问题是管道焊缝根部腐蚀疲劳裂纹的成核。因此，需要对用这种钢制造的设备进行检查，以确保生产可靠的海上开采系统。IKTS和LNDC之间的双边合作将处理复合钢的检测方法问题。有关各方将战略性地交流经验，以提高视察成功的可能性。无损检测、腐蚀和焊接实验室（LNDC / UFRJ）将在石化工业无损检测方法的开发方面提供专业知识，德累斯顿工业大学将与弗劳恩霍夫陶瓷技术和系统研究所（IKTS）一起在无损检测技术方面提供经验。以下联合提案应被理解为合作伙伴之间未来长期合作的初始化。在一个完整的预研究中，事实证明，豪雅集团的高分辨率射频涡流技术是一个很有前途的解决方案，用于裂纹检测和表征应变和局部杂质的复合钢样品。基于IN 718航空发动机合金亚表面应变表征算法的初步工作，在UFRJ提供的不同制备包层的界面处发现了人工裂纹。需要在更广泛的实验工作中重复进行这项预研究的实验，并结合理论描述弱导电层状材料中无线电波EC相互作用现象的基本概念及其扭曲在这个短期初始化项目中，将获得更合格的数据库，以评估潜力和相关性。