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Integrated Design and Optimization of Manufacturing Process Chains considering External Manufacturing Processes

考虑外部制造工艺的制造工艺链集成设计与优化

基本信息

批准号：
274983796
负责人：
Professor Dr.-Ing. Berend Denkena
金额：
--
依托单位：
Baker Hughes INTEQ GmbH
依托单位国家：
德国
项目类别：
Research Grants (Transfer Project)
财政年份：
2015
资助国家：
德国
起止时间：
2014-12-31 至 2018-12-31
项目状态：
已结题

来源：
https://gepris.dfg.de/gepris/projekt/274983796?language=en
关键词：
Integrated Design Optimization Manufacturing Process

项目摘要

The aim of the proposed transfer project is the industrial standardization, improvement of flexibility and enhancement of the already developed DTI-method (Design of Technological Interfaces) for integrated design and optimization of manufacturing process chains, developed within the SFB 489. The intention is to reduce time- and costs within enterprises of metal cutting for complex products. There is a requirement to simulate technical interferences between the production processes in an industrially usable model to carry out process optimizations by low effort. Therefore, it is required to describe the interactions of technical parameters of processes and economic objectives (e. g. time and cost) of the enterprise generally, regardless of the type of process as well as of the objectives. Within the Project, this is achieved by the development of a standardized, flexible framework and module system and standardized procedures for the DTI-Method.Based on the described motivation, the manufacturing system of Baker Hughes, to produce underground manufacturing tools, will be used as typical application scenario. The project is a transfer of knowledge from the C3-modul of the SFB 489, which delivers a prototype for the manufacturer of expensive capital goods. The DTI-method has been developed for a simulation-based planning for an optimal operation of process chains. It represents a multi-criteria analysis of work-piece characteristics between all manufacturing steps and process parameters and has been pre-evaluated by within an exemplary production system for gears, crank shafts and pinion shafts.

拟议的转移项目的目的是工业标准化，提高灵活性和增强已经开发的DTI方法（技术接口设计），用于在SFB 489中开发的制造工艺链的集成设计和优化。其目的是减少复杂产品金属切割企业的时间和成本。需要在工业上可用的模型中模拟生产过程之间的技术干扰，以低成本进行过程优化。因此，需要描述过程的技术参数和经济目标（如：G.时间和成本），而不管过程的类型以及目标如何。在本项目中，这是通过开发一个标准化的、灵活的框架和模块系统以及DTI方法的标准化程序来实现的。基于所描述的动机，贝克休斯的制造系统，用于生产地下制造工具，将被用作典型的应用场景。该项目是SFB 489 C3模块的知识转移，为昂贵资本货物制造商提供原型。DTI方法已被开发用于基于仿真的工艺链优化操作规划。它代表了对所有制造步骤和工艺参数之间工件特性的多标准分析，并已在齿轮、曲轴和小齿轮轴的示例性生产系统中进行了预评估。